• 제목/요약/키워드: FE analysis method

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자동차 알루미늄 범퍼의 가변 곡률 압출공정 개발 (Process Development of Variable Curvature Extrusion for Automotive Aluminum Bumper)

  • 조영준;이상곤;오개희;박상우;김병민
    • 대한기계학회논문집A
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    • 제32권4호
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    • pp.327-332
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    • 2008
  • The effectiveness of vehicle parts made through extrusion is in the limelight because of the advantages of high strength stiffness materials can be produced and the number of processes can be drastically reduced. Therefore, the parts should have sufficient stiffness and be lightweight enough to improve fuel efficiency. However, the application of extruded aluminum requires pre-bending technologies that can manufacture the complex designs profiles demanded by vehicle parts. The aim of this research is that the development of the variable curvature extrusion technology that can produce a variety of curvature. In order to produce a variable curvature, the guide transfer speed and transfer time should be controlled properly. The guide transfer speed and transfer time were examined by the theoretical analysis. A model was developed to simulate the deformation behaviors of extrusion and bending process from the symmetric bumper with range of radii from 1863mm to 2163mm. The theoretical analysis and FE analysis were verified through experimental method.

니켈합금 Alloy42를 사용하는 리드프레임의 블랭킹 특성에 관한 기초연구 (A Study on the Characteristics for the Blanking of Lead Frame with the nickel alloy Alloy42)

  • 반갑수;서의권;이광호;모창기
    • 한국공작기계학회논문집
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    • 제13권6호
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    • pp.87-93
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    • 2004
  • An experimental is carried out to investigate the characteristics of blanking for nickel alloy Alloy42 (t=0.203mm), a kind of IC lead frame material. By varying clearance between die and punch the shapes of shear profile are examined. Finite element analysis with element deletion algorithm for ductile fracture mode is also carried out to study the effect of clearance theoretically and to compare with experimental results. The rectangular shape specimen with four different comer radius is used to study the characteristics of blanking for straight side and comer region simultaneously. As the result the ratios measured k(m experiment of roll over, burnish and fracture zone based on initial blank thickness are compared with those of FE analysis. Both experiment and FE analysis show that the amount of mil over and fracture is increased as the clearance increases. When the radius of comer is less than thickness of blank it has been found that larger clearance is required than that of straight region in order to maintain same quality of shear profile at the comer region.

사각형 블랭킹을 통한 리드프레임의 블랭킹 특성에 관한 기초연구 (A Study on the Characteristics for the Blanking of Lead Frame with the Rectangular Shape Blanking)

  • 임상헌;서의권;심현보
    • 한국정밀공학회지
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    • 제18권3호
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    • pp.182-188
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    • 2001
  • An experiment is carried out to investigate the characteristics of blanking for copper alloy C194 (t=0.254mm), a kind of IC lead frame material. By varying clearance between die and punch, the shapes of shear profile are examined. Finite element analysis with element deletion algorithm for ductile fracture mode is also carried out to study the effect of clearance theoretically and to compare with experimental results. The rectangular shape specimen with four different corner radius is used to study the characteristics of blanking for straight side and corner region simultaneously. As the result, the ratios measured from the experiment of roll over, burnish, and fracture zone based on intial blank thickness are compared with those of FE analysis. Both experiment and FE analysis show that the amount of roll over and fracture is increased as the clearance increases. It has been found that larger clearance is required than that of straight region when the radius of corner is less than thickness of blank, in order to maintain same quality of shear profile at the corner region.

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A fiber beam element model for elastic-plastic analysis of girders with shear lag effects

  • Yan, Wu-Tong;Han, Bing;Zhu, Li;Jiao, Yu-Ying;Xie, Hui-Bing
    • Steel and Composite Structures
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    • 제32권5호
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    • pp.657-670
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    • 2019
  • This paper proposes a one-dimensional fiber beam element model taking account of materially non-linear behavior, benefiting the highly efficient elastic-plastic analysis of girders with shear-lag effects. Based on the displacement-based fiber beam-column element, two additional degrees of freedom (DOFs) are added into the proposed model to consider the shear-lag warping deformations of the slabs. The new finite element (FE) formulations of the tangent stiffness matrix and resisting force vector are deduced with the variational principle of the minimum potential energy. Then the proposed element is implemented in the OpenSees computational framework as a newly developed element, and the full Newton iteration method is adopted for an iterative solution. The typical materially non-linear behaviors, including the cracking and crushing of concrete, as well as the plasticity of the reinforcement and steel girder, are all considered in the model. The proposed model is applied to several test cases under elastic or plastic loading states and compared with the solutions of theoretical models, tests, and shell/solid refined FE models. The results of these comparisons indicate the accuracy and applicability of the proposed model for the analysis of both concrete box girders and steel-concrete composite girders, under either elastic or plastic states.

FE model updating and seismic performance evaluation of a historical masonry clock tower

  • Gunaydin, Murat;Erturk, Esin;Genc, Ali Fuat;Okur, Fatih Yesevi;Altunisik, Ahmet Can;Tavsan, Cengiz
    • Earthquakes and Structures
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    • 제22권1호
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    • pp.65-82
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    • 2022
  • This paper presents a structural performance assessment of a historical masonry clock tower both using numerical and experimental process. The numerical assessment includes developing of finite element model with considering different types of soil-structure interaction systems, identifying the numerical dynamic characteristics, finite element model updating procedure, nonlinear time-history analysis and evaluation of seismic performance level. The experimental study involves determining experimental dynamic characteristics using operational modal analysis test method. Through the numerical and experimental processes, the current structural behavior of the masonry clock tower was evaluated. The first five experimental natural frequencies were obtained within 1.479-9.991 Hz. Maximum difference between numerical and experimental natural frequencies, obtained as 20.26%, was reduced to 4.90% by means of the use of updating procedure. According to the results of the nonlinear time-history analysis, maximum displacement was calculated as 0.213 m. The maximum and minimum principal stresses were calculated as 0.20 MPa and 1.40 MPa. In terms of displacement control, the clock tower showed only controlled damage level during the applied earthquake record.

부분구조 기반 민감도 해석을 이용한 볼트겹합 구조물의 결합강성 추정 (Identification of Connection Stiffnesses of Bolted Structures Using a Substructural Sensitvitity Analysis)

  • 서세영;방극호;김찬묵;이두호
    • 한국소음진동공학회논문집
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    • 제11권7호
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    • pp.287-294
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    • 2001
  • The identification of connection stiffnesses of bolted structures is presented using FRT-based substructural sensitivity analysis. The substructural design sensitivity formula is derived and plugged into the optimization module of MATLAB to identify connection stiffnesses of an air-conditioner compressor or passenger Car. The air-conditioner composed of a compressor and a bracket, is analysed by using the FRT-based substructural(FBS) method to obtain FTRs an FE model is generated for the bracket, and the impact hammer test is performed for the compressor, Obtained FRTs are combined to calculate the reaction force at the connection point and the system response. By minimizing the difference between a target FRT and calculated one the connection element properties of the air-conditioner syste are identified It is shown that the proposed identification method is effective for a real problem.

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부분구조 기반 민감도 해석을 이용한 진동시스템의 연결부 특성 추정 (Identification of Connections of Vibration Systems Using Substructural Sensitivity Analysis)

  • 서세영;김도연;김찬묵;이두호
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2001년도 춘계학술대회논문집
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    • pp.786-792
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    • 2001
  • In this paper, the identification of connections for a vibration system has been presented using FRF-based substructural sensitivity analysis. The substructural design sensitivity formula is derived and plugged into a commercial optimization program, MATLAB, to identify connection stiffness of an air-conditioner system of passenger car. The air-conditioner system, composed of a compressor and a bracket is analyzed by using FRF-based substructural(FBS) method. To obtain the FRFs, FE model is built for the bracket, and the impact hammer test is performed for the compressor. Obtained FRFs are combined to calculate the reaction force at the connection point and the system response. Connection element properties are determined by minimizing the difference between a target FRF and calculated one. It is shown that the proposed identification method is effective even for a real problem.

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손상지수를 이용한 단순보의 손상추정 I. 이론 및 수치 해석 (Damage Estimation of Simple Beams using Damage Index : I. Theory and Numerical Analysis)

  • 김학수;장동일
    • 한국강구조학회 논문집
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    • 제8권4호통권29호
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    • pp.43-50
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    • 1996
  • Damage estimation of bridge structures has recently received considerable attention in the light of maintenance and retrofitting of existing structures under service loads and after natural disasters. A method for the damage assessment of bridge structures using a damage index technique is presented. The damage index is formulated for the changes of modal properties due to the change of the stiffness. In order to verify the method which is presented, numerical analysis is conducted on simple beam models. Each FE model is subjected to different damage scenarios, i.e., locations and degrees of damage. Results of numerical analysis indicate that the proposed method is capable of detecting inflicted damages using the eigenvalue of only first mode.

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고차 형상함수를 이용한 가스 미케니컬 페이스 시일의 윤활해석 (A Lubrication Analysis of Gas Mechanical Face Seals using a High-Order Shape Function)

  • 이안성;양재훈;최동훈
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제34회 추계학술대회 개최
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    • pp.204-211
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    • 2001
  • For the treatment of high compressibility number in the Reynolds equation, a new class of exponential high-order shape functions has been recently introduced in the literatures. In this paper a FE lubrication analysis method of high speed gas mechanical face seals is developed, implementing these shape functions. Their validity and usefulness are presented using 1-D gas bearing models. And a validation of developed 2-D analysis code is shown with a gas flat and spiral groove face seal models.

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Development of the Fuzzy-Based System for Stress Intensity Factor Analysis

  • Lee, Joon--Seong
    • 한국지능시스템학회논문지
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    • 제12권3호
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    • pp.255-260
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    • 2002
  • This paper describes a fuzzy-based system for analyzing the stress intensity factors (SIFs) of three-dimensional (3D) cracks. A geometry model, i.e. a solid containing one or several 3D cracks is defined. Several distributions of local node density are chosen, and then automatically superposed on one another over the geometry model by using the fuzzy knowledge processing. Nodes are generated by the bucketing method, and ten-coded quadratic tetrahedral solid elements are generated by the Delaunay triangulation techniques. The singular elements such that the mid-point nodes near crack front are shifted at the quarter-points, and these are automatically placed along the 3D crack front. The complete finite element(FE) model is generated, and a stress analysis is performed. The SIFs are calculated using the displacement extrapolation method. To demonstrate practical performances of the present system, semi-elliptical surface cracks in a inhomogeneous plate subjected to uniform tension are solved.