• 제목/요약/키워드: Extruder

검색결과 368건 처리시간 0.028초

카메라를 이용한 타이어 트레드 압출라인 자동화 (Automation of Tire Tread Extruder Line Using Cameras)

  • 표춘선;유준
    • 제어로봇시스템학회논문지
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    • 제19권3호
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    • pp.262-267
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    • 2013
  • This paper describes a vision based automation case study for the tire tread extruder line. To accurately measure the thread widths, two cameras with laser line illumination have been installed near the takeaway conveyer. The overall tread extruder line is then automated by controlling the speeds of take away conveyor and screw motor such that a difference between measured widths and the targeted data is minimized. By doing this, the conventional tread extruder line has been replaced by the developed automated computer system and with only one operator, increasing the production efficiency and reducing safety accidents.

고분자압출의 공정변수가 통기성필름강도에 미치는 영향 (Influence of Process Parameters on the Breathable Film Strength of Polymer Extrusion)

  • 최만성
    • 한국생산제조학회지
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    • 제21권4호
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    • pp.625-632
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    • 2012
  • Optimization of process parameters in polymer extrusion is an important task to reduce manufacturing cost. To determine the optimum values of the process parameters, it is essential to find their influence on the strength of polymer breathable thin film. The significance of six important process parameters namely, extruder cylinder temperature, extruder speed, extruder dies temperature, cooling roll temperature, stretching ratio, stretching roll temperature on breathable film strength of polymer extrusion was determined. Moreover, this paper presents the application of Taguchi method and analysis of variance (ANOVA) for maximization of the breathable film strength influenced by extrusion parameters. The optimum parameter combination of extrusion process was obtained by using the analysis of signal-to-noise ratio. The conclusion revealed that extruder speed and stretching ratio were the most influential factor on the film strength, respectively. The best results of film strength were obtained at higher extruder speed and stretching ratio.

2축 스크류 압출기의 스크류 가공용 공구형상 설계 (Tool Shape Design for the Screw Flights Cutting in Twin Screw Extruder)

  • 최부희;정찬길;최상훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.824-828
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    • 2002
  • Twin screw extruders are the heart of the polymer processing industry. The single most important mechanical element of a screw extruder is the screw. The proper design of the geometry of the excluder screw is of crucial importance to the proper functioning of the extruder. If material transport instabilities occur as a result of improper screw geometry, even the most sophisticated computerized control system cannot solve the problem. For this purpose, Tool shape design for the screw flights cutting in twin screw extruder.

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극세선 및 미세 튜브 압출 장치 개발 (Development of Hot Hydrostatic Extruder for Fine Wire and Tube)

  • 나경찬;박훈재;김승순;윤덕재;최태훈;김응주;조남선
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.239-244
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    • 2001
  • Hot hydrostatic extruder was developed. The main objective of the development is forming fine wire and tube. On account of effectiveness and high performance, the extruder was designed to have double action. Therefore the main cylinder and mandrel can be driven independently. To cope with severe condition of high temperature and pressure, wire-wound container equipped with heater was used. Sealing technique also is important in this process, so seal ring was made of super-elastic metal. Another key for successful forming is choice of proper pressure medium. Fine wire and tube produced by the extruder can be used in semiconductor industry and medicine.

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통기성필름의 투습도에 관한 실험적 연구 (Experimental Study of Moisture Vapor Transmission Rate(MVTR) for Breathable Film)

  • 최만성
    • 반도체디스플레이기술학회지
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    • 제15권2호
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    • pp.81-86
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    • 2016
  • Moisture vapor transmission rate (MVTR) is an important item for many applications of polymer breathable thin film. To determine the optimum values of the process parameters, it is essential to find their influence on The significance of six important process parameters namely, extruder cylinder temperature, extruder speed, extruder dies temperature, cooling roll temperature, stretching ratio, stretching roll temperature on breathable film strength of polymer extrusion was determined. Moreover, this paper presents the application of Taguchi method and analysis of variance (ANOVA) for maximization of the breathable film MVTR influenced by extrusion parameters. The optimum parameter combination of extrusion process was obtained by using the analysis of signal-to-noise ratio. The conclusion revealed that extruder speed and stretching ratio were the most influential factor on the film strength, respectively. The best results of film MVTR were obtained at higher extruder speed and stretching ratio.

유한요소법을 이용한 폴리머 압출 공정해석에 관한 연구 (A Study on Analysis of Polymer Extruder Process Using Finite Element Method)

  • 예영수;김홍범;이재욱;김낙수
    • 대한기계학회논문집A
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    • 제29권1호
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    • pp.145-155
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    • 2005
  • In this study, a finite element method program code which can be accomodate boundary conditions on the complex surfaces has been developed to simulate polymer extruder processes. The analysis method includes the fractional 4-step method for efficient computation time and compact usage of memory storage to solve the velocities and the pressure values from the Navier-Stokes equation. By using the developed program which was verified with simple Poiseuille flow mixture phenomena in single-and twin-screw extruder are analyzed. It is concluded that the proposed method resulte Poiseuille Poiseuille d in fair agreement with the exact solution of simple flow and the back flow near the entrance happens in single-screw model. It is identified that the location and values of maximum pressure in the twin screw extruder model. It is expected that the Velocity field found can be used to predict the degree of mixture in the extruder barrel.

압출용 스크류 모델에서의 혼돈적 교반 (A numerical study on a chaotic stirring in a model for a single screw extruder)

  • 서용권;김용균;문종춘
    • 대한기계학회논문집B
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    • 제21권12호
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    • pp.1615-1623
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    • 1997
  • Numerical study on the chaotic stirring of the screw extruder model proposed has been performed. The velocity field was used in obtaining the trajectories of passive particles for studying the stirring effect of the screw extruder. Two nonlinear dynamical tools, that are Poincare sections and Lyapunov exponents, were used in analysing the stirring effect. The Poincare sections and the Lyapunov exponents show that the stirring effect is most satisfactory, when n(the number of flights in a section) is 1, for the case a (aspect ratio ; flight height divided by the spacing between flights) being O.1. It is also required to set n=3, or 5 at a= 0.2, 0.3 for a uniform stirring.

고분자 압출기에 있어서 계량부 용융수지의 유동해석 (An Analysis of a Thermo-plastic Melt Flow in the Metering Zone of a Polymer Extruder)

  • 최만성;김광선
    • 반도체디스플레이기술학회지
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    • 제11권4호
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    • pp.7-12
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    • 2012
  • Extrusion is one of the most important operations in the polymer-processing industry. Development of models for extrusion and computer tools offer a route to developing reliable and optimized process designs. The models are based on the analysis of physical phenomena encountered during the process. Balance equations for mass, momentum and energy are fundamental to the problem. A predictive computer model has been developed for the single screw extruders with conventional screws of different geometry. The model takes into account melting zones of the extruder and describes an operation of the extruder system, making it possible to predict mass flow rate of the polymer, pressure and velocity profiles along the extruder screw channel. The simulation parameters are the material and rheological properties of the polymer; the screw pitch, and screw speed.

Anti-Windup Starting-Time Control Strategy for a First-Order-Plus-Dead-Time Model and Application of Extruder Temperature Control

  • Onogaki, Hitoshi;Yokoyama, Shuichi;Hamane, Hiroto;Kanouya, Kazuyuki
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2002년도 ICCAS
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    • pp.70.4-70
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    • 2002
  • $\textbullet$ Introduction $\textbullet$ PID Control and Two-Degree-Of-Freedom Control $\textbullet$ Switching Actuating Value By the 100% Actuating Value $\textbullet$ Application of Extruder Temperature Control $\textbullet$ Conclusion

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압출성형기를 이용한 나노복합재 필름의 특성 분석 (Characteristics Analysis of Nano-composites Films Using Extruder)

  • 권일준;박성민;유성훈;염정현
    • 한국염색가공학회지
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    • 제28권2호
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    • pp.101-108
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    • 2016
  • Polypropylene(PP)/multiwalled carbon nanotubes(MWCNT) nanocomposites films and PP/poly(vinyl alcohol)/CNT nanocomposites films were prepared through melt mixing method by the extruder. The PP/CNT nanocomposites films, which contain CNT of a variable content, were prepared for the first time and research on a appropriate content of the CNT on the PP/CNT nanocomposites films was conducted. The effects of take-up speed of the extruder on the mechanical and chemical properties of the PP/CNT and PP/PVA/CNT nanocomposites film were studied. Field emission scanning electron microscope(FE-SEM) was used to examine the surface morphology and the DSC measurement and tensile test were conducted. It was found that the properties decreased when take-up speed was increased.