• Title/Summary/Keyword: Expansive mortar

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Influence of Replacement Ratio of Wasted Refractory Aggregate on the Properties of Mortar using Blast Furnace Slag and Recycled Aggregate (폐내화물 골재 치환율이 고로슬래그 미분말과 순환골재 사용 모르타르의 품질에 미치는 영향)

  • Song, Yuan-Lou;Moon, Byeong-Yong;Kim, Min-Sang;Lee, Jea-Hyeon;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.139-140
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    • 2016
  • In this research, the possibility of wasted refractory aggregate pulverized from refractory block as an expansive admixture and additional alkaline stimulant for class two and three blast furnace slag cements (BSC) was assessed with its high content of free CaO or free MgO. As the replacement ratios of wasted refractory powder and blast furnace slag were increased, flow and air content were decreased, while unit volume weight was increased under same conditions. Compressive strength of mortar was increased with increased replacement ratio of wasted refractory powder, especially, in the case of class three BSC, the highest compressive strength was obtained when wasted refractory aggregate was replaced 2%.

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Evaluation of Crack Resistant Performance in Cement Mortar with Steel Fiber and CSA Expansion Admixture (CSA 팽창재를 혼입한 강섬유 보강 모르타르의 균열 저항성능 평가)

  • Ahn, Jung-Kil;Park, Ki-Tae;Kwon, Seung-Jun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.3
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    • pp.125-132
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    • 2014
  • Steel fiber is a effective composite for crack resistance and improve structural performance under tensile loading. This study presents an evaluation of crack resistance and structural performance in cement mortar with steel fiber and expansion agent through internal chemical prestressing. For this work, cement mortar samples with 10% replacement of cement binder with CSA (Calcium-Sulfo-Aluminate) expansion agent and 1% volume ratio of steel fiber are prepared. Including basic mechanical properties, initial cracking load and fracture energy are evaluated in cement mortar beam with notch. Initial cracking load and fracture energy in cement mortar with CSA and steel fiber increase by 1.75 and 1.41~1.53 times compared with those in cement mortar with steel fiber. With optimum mix design for steel fiber and CSA expansive agent, the composite with chemical prestressing can be applied to various members and effectively improve crack resistance to external loading.

Effect of Mineral Admixture on Bond between Structural Synthetic Fiber and Latex Modified Cement Mortar under Sulfate Environments (황산염에 노출된 구조용 합성섬유와 라텍스 개질 시멘트 모르타르의 부착특성에 미치는 광물질 혼화재의 효과)

  • Kim, Dong-Hyun;Lee, Jung-Woo;Park, Chan-Gi
    • Journal of The Korean Society of Agricultural Engineers
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    • v.54 no.5
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    • pp.25-34
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    • 2012
  • It has been well known that concrete structures exposed to acid and sulfate environments such as sewer etc. show significant decrease in their durability due to chemical attack. Such deleterious acid and sulfate attacks lead to expansion and cracking in concrete, and thus, eventually result in damage to cement mortar by forming expansive hydration products due to the reaction between cement hydration products and acid and sulfate ions. In this study, the effect of fly ash and blast furnace slag on the bond performances of structural synthetic fiber in latex modified cement mortar under sulfate environments. Fly ash and blast furnace slag contents ranging from 0 % to 20 % are used in the mix proportions. The latex modified cement mortar specimens were immersed in fresh water, 8 % sodium sulfate ($Na_2SO_4$) solutions for 28 and 50 days, respectively. Pullout tests are conducted to measure the bond performance of structural synthetic fiber from latex modified cement mortar after sulfate environments exposure. Test results are found that the incorporation of fly ash and blast furnace slag can effectively enhance the PVA fiber-latex modified cement mortar interfacial bond properties (bond behavior, bond strength and interface toughness) after sulfate environments exposure. The microstructural observation confirms the findings on the interface bond mechanism drawn from the fiber pullout test results under sulfate environments.

Investigation on the Self-Healing Performance of Cement Mortar Incorporating Inorganic Expansive Additives (무기질계 팽창재가 포함된 시멘트 모르타르의 자기치유성능에 관한 연구)

  • Shin, Jin-Wook;Her, Sung-Wun;Bae, Sung-Chul
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.404-412
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    • 2020
  • Herein, the properties and self-healing performance of cement mortar incorporating calcium sulfoaluminate(CSA), crystalline admixture(CA), and magnesium oxide(MgO) were investigated. Mortar strength test and water permeability experiments were conducted to analyze self-healing performance of the mortar. Also, variation in crack width were measured via digital optical microscope observation. The hydration products formed in the crack via self-healing were analyzed using x-ray diffraction(XRD), thermogravimetry(TG), and digital optical microscope. The analysis revealed that compressive strength and tensile strength increased as CA substitutional ratio increased. However, in the case of MgO replacement, the compressive strength and tensile strength decreased as the CA substitution ratio increased. The products in the recovered cracks are found to be mostly Ca(OH)2, MgCO3, and CaCO3. CaCO3 was shown to be the main healing product and had a higher portion than Ca(OH)2 and MgCO3 in the recovery products. Moreover, the optimal mix derived via water permeability and crack width results was 8% CSA + 1% CA + 2.5% MgO.

Durability assessments of limestone mortars containing polypropylene fibres waste

  • Bendjillali, Khadra;Boulekbache, Bensaid;Chemrouk, Mohamed
    • Advances in concrete construction
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    • v.10 no.2
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    • pp.171-183
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    • 2020
  • The main objective of this study is the assessment of the ability of limestone mortars to resist to different chemical attacks. The ability of polypropylene (PP) fibres waste used as reinforcement of these concrete materials to enhance their durability is also studied. Crushed sand 0/2 mm which is a fine limestone residue obtained by the crushing of natural rocks in aggregates industry is used for the fabrication of the mortar. The fibres used, which are obtained from the waste of domestic plastic sweeps' fabrication, have a length of 20 mm and a diameter ranging between 0.38 and 0.51 mm. Two weight fibres contents are used, 0.5 and 1%. The durability tests carried out in this investigation included the water absorption by capillarity, the mass variation, the flexural and the compressive strengths of the mortar specimens immersed for 366 days in 5% sodium chloride, 5% magnesium sulphate and 5% sulphuric acid solutions. A mineralogical analysis by X-ray diffraction (XRD) and a visual inspection are used for a better examination of the quality of tested mortars and for better interpretation of their behaviour in different solutions. The results indicate that the reinforcement of limestone mortar by PP fibres waste is an excellent solution to improve its chemical resistance and durability. Moreover, the presence of PP fibres waste does not affect significantly the water absorption by capillarity of mortar nether its mass variation, when exposed to chloride and sulphate solutions. While in sulphuric acid, the mass loss is higher with the presence of PP fibres waste, especially after an exposure of 180 days. The results reveal that these fibres have a considerable effect of the flexural and the compressive behaviour of mortar especially in acid solution, where a reduction of strength loss is observed. The mineralogical analysis confirms the good behaviour of mortar immersed in sulphate and chloride solutions; and shows that more gypsum is formed in mortar exposed to acid environment causing its rapid degradation. The visual observation reveals that only samples exposed to acid attack during 366 days have showed a surface damage extending over a depth of approximately 300 ㎛.

Effects of Crack Reducing Agent Mixed with Aluminum Slag on the Engineering Properties of Floor Mortar for Apartment House (알루미늄슬래그가 혼입된 팽창성 균열저감제가 공동주택용 바닥 모르타르의 공학적 특성에 미치는 영향)

  • Han, Sang-Yoon;Han, Min-Cheol
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.4
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    • pp.450-457
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    • 2017
  • This study is to develop high quality floor mortar which can be applied in construction sites using EXFG(Expansive admixdure Flue Gas desulfurization gypsum). First, as the substitution rate of ALS(Aluminum Slag) increased, the flow is increased proportionally. EXFG showed a tendency to decrease with increasing substitution rate. Also, in the case of the setting time of 5% of ALS replacement rate, the setting time of Plain compared to EXFG was decreased by 5~20%. The compressive strength increased with the ALS replacement ratio at 0%, 5% and the EXFG replacement ratio at 1%. The strength was increased when the ALS replacement ratio was more than 10%. In the case of ALS replacement rate of 0% and 5%, drying shrinkage compared to plain was decreased by about 10~25% regardless of EXFG replacement rate.

A Study on the Mechanical Properties of Polymer Repair-Mortars with CFBC Ash (순환유동층 보일러애시를 활용한 폴리머 보수 모르타르의 역학적 특성에 대한 연구)

  • Kang, Yong Hak;Lim, Gwi Hwan;Shin, Dong Cheol;Choi, Young Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.5
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    • pp.127-132
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    • 2018
  • The amount of generated Circulating Fluidized Bed Combustion ash (CFBC ash) is annually increasing, but most CFBC ash has been landfilled and discarded due to the limited utilization. The major chemical compositions of CFBC ash are $SiO_2$, CaO and $CaSO_4$, which could form hydration products by reacting with water as self-cementing property such as cement. The purpose of the this study is to derive the optimal mix proportions to improve polymer-modified mortar with the use of CFBC ash which has the self-cementing property. In order to develop polymer-modified mortar, three mix proportions were determined, and fundamental properties for the mixtures were obtained. As a result, the optimal mixture containing 10 percent of silica fume, 1.0 percent of polymer and 3.5 percent of expansive additives were proposed in this study.

Performance Evaluation of Mortar Containing Mechanochemical Treated Self-Healing Admixtures (기계·화학 처리 자기치유 혼화재가 포함된 모르타르의 성능평가)

  • Park, Dong-Cheol;Kwon, Hyuk;Lee, Jung-Woo;Hwang, Moo-Yeon;Kim, Tae-Hyung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.367-374
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    • 2021
  • In this study, the applicability of mechanochemical process for the manufacture of self-healing admixtures and the effect of mechanochemical process on the self-healing performance were evaluated. The self-healing admixtures were adopted as a highly reactive materials(expansive agent, swelling material and crystal growth agent) for mechanochemical processes. The self-healing admixtures for the mechanochemical process application were evaluated by X-Ray Diffraction and Fourier Transform Infrared Spectroscopy analysis, water permeability performance was used to evaluate self-healing performance of mortar. As a result of the evaluation, the self-healing performance of the WM(With-Mortar)3 sample to which mechanochemical process increased by 4.1% compared to the WM1 sample that was not treated, and the average healing index was 94.3%.

A Fundamental Study on the Development of Precast Exposed Concrete Pannel (제치장 콘크리트용 PC패널 개발에 관한 기초 실험 연구)

  • 표대수;황인성;홍상희;전충근;한천구
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.391-396
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    • 2001
  • Exposed concrete execution is utilized insufficiently due to surface honecomb and undesirable appearance by entrapped air when existing placing method is applied. Therefore, surface glossing and impact properties of cement mortar incorporating fiber glass net blast furnace slag, expansive admixture and Polypropylene fiber are investigated in order to develop precast exposed concrete pannel by dry construction method. The kinds of the forms, placing method and admixture contents are varied. According to test results, surface glossing decrease with elapse of age. Considering the form kinds, surface glossing with acryle + astage shows the best performance. Placing horizontally shows positive results in reducing surface defects such as honecomb. Impacting resistance shows the best performance when glass fiber net applied, due to the enhance in toughness and absorption of impact.

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Performance Evaluation for Dry Shrinkage of Dry Mortar Using Artificial Aggregate Made from Circulating Fludized Bed Combution Ash and Modified CaO Type Expansive Admixture (개질 CaO 팽창재 활용 CFBC 인공잔골재 건조 모르타르의 건조수축 성능평가에 관한 연구)

  • Park, Ji-Sun;Song, Tae-Hyeob
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.331-335
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    • 2018
  • The purpose of this study is to investigate the feasibility of CFBC artificial fine aggregate as a substitute for natural aggregate used in dry mortar. The basic performance of the flow, compressive strength and dry shrinkage of the dry mortar was evaluated. Four types of test dry mortar specimens using natural aggregate without expansion admixture, a specimen with modified CaO expansion admixture and natural aggregate, a specimen with modified CaO expansion admixture and CFBC artificial fine aggregate, and a specimen using CFBC artificial fine aggregate without modified CaO expansion admixture were evaluated respectively. As a result of evaluation of drying shrinkage performance at 20th day of age, the dry shrinkage performance of the specimen using modified CaO expansion admixture was found to be the highest at $250{\times}10^{-6}$. On the other hand, the specimen containing the modified CaO expansion admixture with CFBC artificial aggregate exhibited a shrinkage of $410{\times}10^{-6}$, and the drying shrinkage of specimen using natural fine aggregate without expansion admixture was $450{\times}10^{-6}$. When the modified CaO expansion material was used, and exhibited performance equal to or higher than that of the shrinkage-drying property.