• Title/Summary/Keyword: Excavator

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Structural Analysis of Excavator Arm and its Connection Pins (굴착기 암가 연결핀의 구조해석)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.7-12
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    • 2011
  • Hydraulic excavator in digging at the construction machinery is a widely used mechanical device. Excavator attachments are taken with structural load and fatigue during digging under applied reaction. Fatigue analysis is done at joint pin between bucket and arm of front attachment at excavator under the force of hydraulic cylinder in operation. It is analyzed how load can be supported at the lower driving body applied on the bucket. In this study, the deformation of arm and the fatigue result are examined when reaction force is applied on the attachment of excavator.

Kinematic optimal design and analysis of kinematic/dynamic performances of a 3 degree-of-freedom excavator subsystem (3 자유도 굴착기 부속 시스템의 기구학적 최적 설계와 기구학/동력학 성능 해석)

  • Kim, Whee-Kuk;Han, Dong-Young;Yi, Byung-Ju
    • Journal of Institute of Control, Robotics and Systems
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    • v.3 no.4
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    • pp.422-434
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    • 1997
  • In this paper, a two-stage kinematic optimal design for a 3 degree of-freedom (DOF) excavator subsystem, which consists of boom, arm and bucket, is performed. The objective of the first stage is to find the optimal parameters of the joint-actuating mechanisms which maximize the force-torque transmission ratio between the hydraulic actuator and the rotating joint. The objective of the second stage is to find the optimal link parameters which maximize the isotropic characteristic of the excavator subsystem throughout the workspace. It is illustrated that kinematic/dynamic performances of the kinematically optimized excavator subsystem have improved compared to those of original HE280 excavator, with respect to three performance indices such as maximum load handling capacity, maximum velocity capability, and acceleration capability.

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Development of a Design Support System to Improve a Coupled Design Process of an Excavator Front Layout Design (굴삭기 프론트 레이아웃의 연성 설계 프로세스 개선을 위한 초기 설계 지원 시스템 개발)

  • Bae, Il-Ju;Lee, Soo-Hong;Lee, Kyung-Soo
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.2
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    • pp.115-121
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    • 2009
  • A layout design of an excavator front is a coupled design. Parameters of the layout design are coupled each other. So it is difficult to make decisions to set the parameters of the layout of an excavator front. We analyze the parameters of the layout design of an excavator front. We regroup the parameters as interface groups. And we suggest a new design process which is based on the interface groups. And we redesign user-interfaces of the Knowledge based Excavator Design System(KEDS).

A Case Study for the reduction of Mini Excavator Radiated Noise (소형 굴삭기 방사소음 개선 사례)

  • Park, Jaesung;Park, Soodong;Cho, Hee;Kim, Juho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.488-489
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    • 2014
  • This paper is a case study for the reduction of excavator Radiated noise. The main purpose of the study is to reduction noise for the cooling fan and hydraulic line which is main noise source of the excavator. Recent, noise regulations for the construction equipment is becoming stricter. Compare to past excavator drivers requirements for noise level demanding are becoming more and more. Therefore, this progress is an important role in determining the quality of the excavator.

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Development of Optimal Path Planning for Automated Excavator (자동화 굴삭기 최적경로 생성 알고리즘 개발)

  • Shin, Jin-Ok;Park, Hyong-Ju;Lee, Sang-Hak;Hong, Dae-Hee
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.78-83
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    • 2007
  • The paper focuses on the establishment of optimized bucket path planning and trajectory control designated for force-reflecting backhoe reacting to excavation environment, such as potential obstacles and ground characteristics. The developed path planning method can be used for precise bucket control, and more importantly for obstacle avoidance which is directly related to safety issues. The platform of this research was based on conventional papers regarding the kinematic model of excavator. Jacobian matrix was constructed to find optimal joint angles and rotation angles of bucket from position and orientation data of excavator. By applying Newton-Raphson method optimal joint angles and bucket orientation were derived simultaneously in the way of minimizing positional errors of excavator. The model presented in this paper was intended to function as a cornerstone to build complete and advanced path planning of excavator by implementing soil mechanics and further study of excavator dynamics together.

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Implementation of Position and Force Control by Modelling of a Miniatured Excavator (소형 굴삭기의 모델링을 통한 위치 및 힘제어 구현)

  • Oh, Myeong Sik;Seo, Ja Ho;Jung, Seul
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.12
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    • pp.1034-1039
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    • 2016
  • This paper presents the implementation and control of a small-scaled excavator system. The commercial miniature of an excavator system has been modified and its control hardware is embedded to access the feedback control. Encoder sensors are attached to the joint and a force sensor is mounted on the end-effector so that feedback position control is accessible as well as force control. The dynamic model of the excavator system is derived as a four linkage robot arm and its control performances are simulated. Experimental studies of contact force control tasks are conducted to test the control algorithm for the excavator system.

A Study on Position Recognition of Bucket Tip for Excavator (굴삭기의 버킷 끝단 위치인식에 관한 연구)

  • Kim, Jae Hoon;Bae, Jong Ho;Jung, Woo Yong
    • Journal of Drive and Control
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    • v.13 no.1
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    • pp.49-53
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    • 2016
  • The accurate calculation of bucket tip position has a large influence on showing the motion of an excavator on the display device of the excavator and controlling the excavator automatically. It is generally known that Inertial Measurement Unit (IMU) sensors are more accurate than accelerometer-based sensors while the boom, arm or bucket moves because additional forces beyond gravity add additional acceleration to the sensors. To prove the accuracy difference between the two types of sensors, a position recognition system using an accelerometer-based sensor and an IMU sensor is implemented on the excavator. The experimental results show that the system using the IMU sensor significantly reduces the position recognition error while bucket moves and additional force beyond gravity exists.

A Study on the Energy Management Control of Hybrid Excavator (하이브리드 굴삭기의 에너지 관리 제어에 관한 연구)

  • Yoo, Bong Soo;Hwang, Cheol Min;Joh, Joongseon
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.12
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    • pp.1304-1312
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    • 2012
  • According to the successful development of hybrid vehicle, hybridization of construction equipments like excavator, wheel loader, and backhoe etc., is gaining increasing attention. However, hybridization of excavator and commercial vehicle is very different. Therefore a specialized energy management control algorithm for excavator should be developed. In this paper, hybridization of excavators is investigated and a new energy management control algorithm is proposed. Four control parameters, i.e., lower baseline, upper baseline, idling generation speed, and idling generation torque, are newly introduced and a new operating principle using those four control parameters is proposed. The use of Genetic Algorithm for the optimization of the four control parameters from the view point of minimization of fuel consumption for standard excavating operation is suggested. In order to verify the proposed algorithm, dedicated simulation program of hybrid excavator was developed. The proposed algorithm is applied to a specific hydraulic excavator and 20.7% improvement of fuel consumption is achieved.

Study on the Weight Optimization of Excavator Attachments Considering Durability (굴삭기 작업장치 내구 경량 최적화 기법 연구)

  • Kim, Pan-Young;Kim, Hyun-Gi;Park, Jin-Soo;Hwang, Jae-Bong;Song, Kyu-Sam
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.349-353
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    • 2007
  • The main functions of excavator are mainly carried out by excavator attachments such as arm and boom. These components should be designed to be light as well as durable enough because their effects on the whole structure are significant. In this paper, an optimization procedure for lightweight design considering fatigue strength for excavator attachments is presented. The weight of attachments and allowable fatigue stresses at critical areas are used as objective function and constraints, respectively, in which design variables are the thickness of the plates of attachments. The simulated annealing search method is adopted for a global optimization solution. Besides, the response surface method using the artificial neural network is used to simulate constraint function for the sake of practical fast calculation. Some example case of optimization is presented here for a sample excavator. This weight optimization is expected to contribute to a considerable improvement of fuel efficiency of excavator.

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Characteristics Evaluation of Spindle Thermal Displacement with kinds of Lubrication Oil (AMESim를 이용한 유압 굴삭기용 Main Control Valve의 해석에 관한 연구)

  • 임태형;최종환;양순용;이병룡;안경관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.105-110
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    • 2003
  • The hydraulic excavator has been a popular research object for automation because of its multi-workings and economic efficiency. When it works crane tasks, most of disasters happen. The objective of this paper is to design each components and to construct boom, arm, bucket circuit. These models modeled with AMESim show us change of variables and behavior of excavator. Simulation model will be used for simulator of excavator.

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