• Title/Summary/Keyword: Excavation performance

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Study on EPB TBM performance by conducting lab-scaled excavation tests with different foam injection for artificial sand (실내 굴진 시험을 통한 폼 주입 조건에 따른 인공 사질토 지반에서 EPB TBM 굴진성능에 대한 고찰)

  • Lee, Hyobum;Shin, Dahan;Kim, Dae-Young;Shin, Young Jin;Choi, Hangseok
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.21 no.4
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    • pp.545-560
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    • 2019
  • During EPB TBM tunnelling, an appropriate application of additives such as foam and polymer is an essential factor to secure the stability of TBM as well as tunnelling performance. From the '90s, there have been many studies on the optimal injection of additives worldwidely contrary to the domestic situation. Therefore, in this paper, the foam, which is widely adopted for soil conditioning, was selected as an additive in order to investigate the effect of foam injection on TBM performance through a series of laboratory excavation tests. The excavation experiments were carried out on artificial sandy soil specimens with consideration of the variance of FIR (Foam Injection Ratio), FER (Foam Expansion Ratio) and $C_f$ (Surfactant Concentration), which indicate the amount and quality of the foam. During the tests, torque values were measured, and the workability of conditioned soil was evaluated by comparing the slump values of muck after each experiment. In addition, a weight loss of the replaceable aluminum cutter bits installed on the blade was measured to estimate the degree of abrasion. Finally, the foam injection ratio for the optimal TBM excavation for the typical soil specimen was determined by comparing the measured torque, slump value and abrasion. Note that the foam injection conditions satisfying the appropriate level of machine load, mechanical wear and workability are essential in the EPB TBM operational design.

A Path Planning for Autonomous Excavation Based on Energy Function Minimization (에너지 함수 최적화를 통한 무인 굴삭 계획)

  • Park, Hyong-Ju;Bae, Jang-Ho;Hong, Dae-Hie
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.1
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    • pp.76-83
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    • 2010
  • There have been many studies regarding development of autonomous excavation system which is helpful in construction sites where repetitive jobs are necessary. Unfortunately, bucket trajectory planning was excluded from the previous studies. Since, the best use of excavator is to dig efficiently; purpose of this research was set to determine an optimized bucket trajectory in order to get best digging performance. Among infinite ways of digging any given path, criterion for either optimal or efficient bucket moves is required to be established. One method is to adopt work know-how from experienced excavator operator; However the work pattern varies from every worker to worker and it is hard to be analyzed. Thus, other than the work pattern taken from experienced operator, we developed an efficiency model to solve this problem. This paper presents a method to derive a bucket trajectory from optimization theory with empirical CLUB soil model. Path is greatly influenced by physical constraints such as geometry, excavator dimension and excavator workspace. By minimizing a energy function under these constraints, an optimal bucket trajectory could be obtained.

A Case Study on the Effect of Soil Improvement on Anchor Bond Zone (지반개량에 의한 Anchor 정착부 개선효과 사례연구)

  • Kim, Tae-Seob;Song, Sang-Ho;Cho, Kyu-Wan;Lee, Jae-Dong
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.1008-1013
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    • 2006
  • Ground anchor method is widely used in the large scale deep excavation of urban area to support a retained wall. Excavation using the ground anchor as a supporting system near a building have many difficulties due to the limitation of construction space. This method can not be applied to the site with the insufficient space from the retained wall to the boundary line. In this case, soil improvement at the anchor bond zone can be used to secure the frictional resistance of ground anchor within the boundary. Through this method, the bond length of anchor can be shortened considerably. This paper deals with the case study on the ground excavation adjacent to a building. The object field is Yongsan Park Tower Construction Site. In this site, the enlarged anchor with soil improvement was applied to solve the problem due to the limitation of construction space. According to the results of field test and monitoring, the anchor with soil improvement is very effective to secure the frictional resistance at the anchor bond zone.

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Numerical Study of Face Plate-Type EPB Shield TBM by Discrete Element Method (개별요소법을 활용한 면판형 토압식 쉴드TBM의 수치해석 연구)

  • Lee, Chulho;Chang, Soo-Ho;Choi, Soon-Wook;Park, Byungkwan;Kang, Tae-Ho;Sim, Jung Kil
    • Journal of the Korean Geosynthetics Society
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    • v.16 no.4
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    • pp.163-176
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    • 2017
  • The Discrete Element Method (DEM) has been widely used in civil engineering as well as various industrial fields to simulate granular materials. In this study, DEM was adopted to predict the performance of the face plate-type earth pressure balance (EPB) shield TBM (Tunnel Boring Machine). An analysis of the TBM excavation performance was conducted according to two pre-defined excavation conditions with the different rotation speeds per minute (RPM) of the cutterhead. The TBM model which was used in this study has a 6.64 m of diameter and six spokes. Also, 37 precutters and 98 scrapers at an each spoke were modeled with a real-scale specification. From the analysis, compressive forces at the cutterhead face, shield and cutting tools, resistant torques at the cutterhead face, muck discharge rate and accumulated muck discharge by the screw auger were measured and compared.

Prediction of Disk Cutter Wear Considering Ground Conditions and TBM Operation Parameters (지반 조건과 TBM 운영 파라미터를 고려한 디스크 커터 마모 예측)

  • Yunseong Kang;Tae Young Ko
    • Tunnel and Underground Space
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    • v.34 no.2
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    • pp.143-153
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    • 2024
  • Tunnel Boring Machine (TBM) method is a tunnel excavation method that produces lower levels of noise and vibration during excavation compared to drilling and blasting methods, and it offers higher stability. It is increasingly being applied to tunnel projects worldwide. The disc cutter is an excavation tool mounted on the cutterhead of a TBM, which constantly interacts with the ground at the tunnel face, inevitably leading to wear. In this study quantitatively predicted disc cutter wear using geological conditions, TBM operational parameters, and machine learning algorithms. Among the input variables for predicting disc cutter wear, the Uniaxial Compressive Strength (UCS) is considerably limited compared to machine and wear data, so the UCS estimation for the entire section was first conducted using TBM machine data, and then the prediction of the Coefficient of Wearing rate(CW) was performed with the completed data. Comparing the performance of CW prediction models, the XGBoost model showed the highest performance, and SHapley Additive exPlanation (SHAP) analysis was conducted to interpret the complex prediction model.

Object Detection From 3D Terrain Data Gener Ated by Laser Scanner of Intelligent Excavating System(IES) (굴삭 자동화를 위한 레이저 스캐너 기반의 3차원 객체 탐지 알고리즘의 개발)

  • Yoo, Hyun-Seok;Park, Ji-Woon;Choi, Youn-Nyung;Kim, Young-Suk
    • Korean Journal of Construction Engineering and Management
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    • v.12 no.6
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    • pp.130-141
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    • 2011
  • The intelligent excavating system(IES), the development in South Korea of which has been underway since 2006, aims for the full-scale automation of the excavation process that includes a series of tasks such as movement, excavation and loading. The core elements to ensure the quality and safety of the automated excavation equipment include 3D modeling of terrain that surrounds the excavating robot and the technology for detecting objects accurately(i.e., for detecting the location of nearby loading trucks and humans as well as of obstacles positioned on the movement paths). Therefore the purpose of this research is to ensure the quality and safety of automated excavation detecting the objects surrounding the excavating robot via a 3D laser scanning system. In this paper, an algorithm for estimating the location, height, width, and shape of objects in the 3D-realized terrain that surrounds the location of the excavator was proposed. The performance of the algorithm was verified via tests in an actual earthwork field.

Development of Innovative Prestressed Support Earth Retention System (IPS 흙막이 공법의 개발)

  • Kim, Nak-Kyung;Park, Jong-Sik;Han, Man-Yop;Kim, Moon-Young;Kim, Sung-Bo
    • Journal of the Korean Geotechnical Society
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    • v.20 no.2
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    • pp.107-113
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    • 2004
  • A new innovative prestressed support (IPS) earth retention system has been developed and introduced. The IPS is a wale system prestressed by steel wires. The IPS consists of wale, wires, and H-beam support. The IPS provides a high flexural stiffness to resist the bending by earth pressures. The IPS earth retention system provides a larger spacing of support, economical benefit, construction easiness, good performance, and safety control. This paper explains basic principles and mechanism of new IPS system and presents a design method of IPS earth retention system. In order to investigate applicability and safety of new IPS system, field tests were performed in a trench excavation. The new IPS system applied in a trench excavation was performed successfully. The measured performances of IPS system were presented and discussed.

Development of Object Detection Algorithm Using Laser Sensor for Intelligent Excavation Work (자동화 굴삭기 작업을 위한 레이저 선서의 장애물 탐지 알고리즘 개발)

  • Soh, Ji-Yune;Kim, Min-Woong;Lee, Jun-Bok;Han, Choong-Hee
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2008.11a
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    • pp.364-367
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    • 2008
  • Earthwork is very equipment-intensive task and researches related to automated excavation have been conducted. There is an issue to secure the safety for an automated excavating system. Therefore, this paper focuses on how to improve safety for semi- or fully-automated backhoe excavation. The primary objective of this research is to develop object detection algorithm for automated safety system in excavation work. In order to satisfy the research objective, a diverse sensing technologies are investigated and analysed in terms of functions, durability, and reliability and verified its performance by several tests. The authors developed the objects detecting algorithm for user interface program using laser sensor. The results of this study would be the basis for developing the automated object detection system.

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Time Series Analysis for Predicting Deformation of Earth Retaining Walls (시계열 분석을 이용한 흙막이 벽체 변형 예측)

  • Seo, Seunghwan;Chung, Moonkyung
    • Journal of the Korean Geotechnical Society
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    • v.40 no.2
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    • pp.65-79
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    • 2024
  • This study employs traditional statistical auto-regressive integrated moving average (ARIMA) and deep learning-based long short-term memory (LSTM) models to predict the deformation of earth retaining walls using inclinometer data from excavation sites. It compares the predictive capabilities of both models. The ARIMA model excels in analyzing linear patterns as time progresses, while the LSTM model is adept at handling complex nonlinear patterns and long-term dependencies in the data. This research includes preprocessing of inclinometer measurement data, performance evaluation across various data lengths and input conditions, and demonstrates that the LSTM model provides statistically significant improvements in prediction accuracy over the ARIMA model. The findings suggest that LSTM models can effectively assess the stability of retaining walls at excavation sites. Additionally, this study is expected to contribute to the development of safety monitoring systems at excavation sites and the advancement of time series prediction models.

Geometric Modeling and Trajectory Control Design for an Excavator Mechanism (굴삭기 작업장치부의 기하학적 동역학 모델링 및 궤적 제어에 관한 연구)

  • Kim, S.H.;Yoo, S.J.;Lee, K.I.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.4 no.2
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    • pp.1-6
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    • 2007
  • During the last few decades, excavation automation has been investigated to protect the operator from the hazardous working environment and to relieve the cost of the skilled operator. Therefore, a number of modelling and controller design methods of the hydraulic excavator are proposed in many literatures to realize the excavation automation. In this article, a geometric approach far the multi-body system modeling is adopted to develop the excavator mechanism model that contains 4 kinematic loops and 12 links. Considering a simple soil mechanism model with a number of uncertain soil parameters, an adaptive trajectory tracking control strategy based on the developed excavator model is proposed. The improved performance of the designed controller over the simple PID controller is validated via the simulation study.

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