• Title/Summary/Keyword: Error allowance

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A Study on the Optimum Finish Allowance for Machining Accuracy Improvement in the End Milling Processes (엔드밀 가공의 정밀도 향상을 위한 최적정삭여유에 관한 연구)

  • 최종근;김형선;김성초
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.8-15
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    • 2004
  • A significant error in the end milling processes is generated due to using slender tools of which the strengths are not sufficient. In order to obtain the desired machining accuracy, therefore, it is general that at first the rough cut is implemented, then the finish cut is followed. The rough cut eliminates large volume and the finish cut does the remained part. This remaining portion after the rough cut is called as the finish allowance. Larger finish allowances make it hard to get precise dimensions at a following finish cut. Smaller finish allowances are helpful for good dimension, but it sometimes is responsible for inferior surface qualities and over cuts. This study suggests a guidance for the optimum finish allowance for machining accuracy improvement, in which the rough cuts are regulated to remain the desired margins without any over cuts. Some experiments were carried out with various cutting conditions including the change of tool strengths and depth of cuts, and also extended to up millings as well as down millings.

MONTE CARLO ANALYSIS FOR STATION ACQUISITION ERROR CORRECTION OF SATELLITE (인공위성의 위치획득 오차보정을 위한 몬테카를로 분석)

  • 김지영;최규홍
    • Journal of Astronomy and Space Sciences
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    • v.12 no.2
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    • pp.265-274
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    • 1995
  • The purpose of perigee kick motor firing is to place a satellite into transfer orbit and that of apogee kick motor firing is to place the satellite into geosynchonous orbit in order to increase the semi-major axis of the transfer orbit and reduce the inclination of the transfer orbit. Because apogee motor firing is always accompanied with injection errors, the satellite is not placed into geosynchonous orbit but into a near-geosynchonous orbit, also knows as a drift orbit. Thus, the orbital maneuver to correct drift orbit into gteosynchonous orbit is required, this maneuver is called the station acquisition. For reduction of expenditure and performance of mission, we estimate $\Delta$V budget and required fuel allowance for station acquisition. As the uncertainty of drift orbit by injection error of perigee and apogee kick motor firing prevents us from obtaining exact $\Delta$V budget, statistical Monte Carlo simulation technique is used in order to get optimal $\Delta$V budget and required fuel allowance with a probability of 99%. With respect to Korea satellite launched by Delta-2 launch vehicle in 1995, Monte Carlo analysis is used in order to get various orbital parameters, $\Delta$V budget and required fuel allowance for station acquisition with a probability of 99%.

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A Study on the Optimization of Slot Cut in the End Milling Processes (엔드밀에 의한 슬롯가공의 최적화에 관한 연구)

  • Choi, Jong-Guen;Kim, Hyung-Sun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.6
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    • pp.38-43
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    • 2006
  • A slot cut in end milling processes is one of the laborious works because the cutting force is likely to deflect the tools excessively, then to make large errors or to fracture the tool. This difficulty is owing to the poor stiffness of slender shaped end mills. Though, in most cases, additional finish cuts are followed after rough cuts, the accuracy of rough cuts is still important because it affects the final accuracy after finish cuts and productivity. The accuracy in slot cuts depends on the tool stiffness and the cutting conditions including depth of cut and feed. In order to meet the desired accuracy, diameter of end mill and cutting allowance have to be selected carefully. This study suggests several guidances for selecting the end mill diameter and the slot cut allowance to improve machining accuracy and productivity in slot end millings. Some experiments were done with the various cutting parameters of tool diameter, depth of cut and feed.

The Optimal Replacement Policy of Auto - Scale with Increasing Error Variance (측정오차(測定誤差)가 증가(增加)하는 자동계량기(自動計量機)의 최적교체시기결정(最適交替時期決定)에 관한 연구(硏究))

  • Go, Jong-Seop;Yun, Deok-Pyo
    • Journal of Korean Society for Quality Management
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    • v.12 no.2
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    • pp.33-36
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    • 1984
  • This paper is concerned with the optimal replacement policy of auto-scale with increasing error-variance. This optimization model is to minimize the sum of the cost of defective and excess weight allowance for a target value. The numerical example for the proposed problem is solved by Golden-Section Search and Simpsons's rule.

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A Study on the Ultra-precision Compensation Machining of Axisymmetric Lens Core (축대칭 렌즈 코어의 초정밀 보정가공에 관한 연구)

  • Kang Sang-Do;Kim Woo-Soon;Jang Kwang-Ho;Park Soon-Seob;Kim Dong-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.108-114
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    • 2005
  • Code V was used to make a plan for collimator lens with aspherical surface in the present study. The acquired optical design data were applied for ultra-precision machining. The optimum properties were determined to find ways to compensate the tool positioning error allowance during the ultra-precision machining. In ultra-precision aspheric machining, figure tolerance corrected by tool positioning error be improved by compensation cycle number.

Approximation ratio 2 for the Minimum Number of Steiner Points (최소 개수의 스타이너 포인트를 위한 근사 비율 2)

  • 김준모;김인범
    • Journal of KIISE:Computer Systems and Theory
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    • v.30 no.7_8
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    • pp.387-396
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    • 2003
  • This paper provides an approximation algorithm for STP-MSP(Steiner Tree Problem with minimum number of Steiner Points).Because it seems to be impossible to have a PTAS(Polynomial Time Approximation Schemes), which gives the near optimal solutions, for the problem, the algorithm of this paper is an alternative that has the approximation ratio 2 with $n^{O(1)}$ run time. The importance of this paper is the potential to solve other related unsolved problems. The idea of this paper is to distribute the error allowance over the problem instance so that we may reduce the run time to polynomial bound out of infinitely many cases. There are earlier works[1,2] that show the approximations that have practical run times with the ratio of bigger than 2, but this paper shows the existence of a poly time approximation algorithm with the ratio 2.

A Study on Matching Method of Hull Blocks Based on Point Clouds for Error Prediction (선박 블록 정합을 위한 포인트 클라우드 기반의 오차예측 방법에 대한 연구)

  • Li, Runqi;Lee, Kyung-Ho;Lee, Jung-Min;Nam, Byeong-Wook;Kim, Dae-Seok
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.2
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    • pp.123-130
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    • 2016
  • With the development of fast construction mode in shipbuilding market, the demand on accuracy management of hull is becoming higher and higher in shipbuilding industry. In order to enhance production efficiency and reduce manufacturing cycle time in shipbuilding industry, it is important for shipyards to have the accuracy of ship components evaluated efficiently during the whole manufacturing cycle time. In accurate shipbuilding process, block accuracy is the key part, which has significant meaning in shortening the period of shipbuilding process, decreasing cost and improving the quality of ship. The key of block accuracy control is to create a integrate block accuracy controlling system, which makes great sense in implementing comprehensive accuracy controlling, increasing block accuracy, standardization of proceeding of accuracy controlling, realizing "zero-defect transferring" and advancing non-allowance shipbuilding. Generally, managers of accuracy control measure the vital points at section surface of block by using the heavy total station, which is inconvenient and time-consuming for measurement of vital points. In this paper, a new measurement method based on point clouds technique has been proposed. This method is to measure the 3D coordinates values of vital points at section surface of block by using 3D scanner, and then compare the measured point with design point based on ICP algorithm which has an allowable error check process that makes sure that whether or not the error between design point and measured point is within the margin of error.

Conceptual Design Method and Program Development Study on Compound Gyroplane with Rotor and Wing (자전형 로터를 갖는 복합 자이로플레인 개념설계 기법과 프로그램 개발에 관한 연구)

  • Lee, Young-Jae;Kim, Ji-Min;Vu, Ngoc Anh;Lee, Jae-Woo;Chung, In-Jae
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.18 no.3
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    • pp.1-8
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    • 2010
  • A design study has been performed to obtain configuration and weight of a compound gyroplane. A study of research trends and characteristics was performed to develop the compound gyroplane sizing program. Based on these results, the sizing program has been developed and its suitability has been validated using existing compound gyroplane data. The subject air vehicles was a Challis Heliplane UAV, Carter Coptet, FB-1 Gyrodyne, and Jet Gyrodyne. As results, the program was suitable to size a compound gyroplane at conceptual design phase, because the greatest error rate was less than 10% and the conceptual design allowance error rate is less than 15%.

Flexible Docking Mechanism with Error-Compensation Capability for Auto Recharging System of Mobile Robot

  • Roh, Se-Gon;Park, Jae-Hoon;Lee, Young-Hoon;Song, Young-Kouk;Yang, Kwang-Woong;Choi, Moo-Sung;Kim, Hong-Seok;Lee, Ho-Gil;Choi, Hyouk-Ryeol
    • International Journal of Control, Automation, and Systems
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    • v.6 no.5
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    • pp.731-739
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    • 2008
  • The docking and recharging system for a mobile robot must guarantee the ability to perform its tasks continuously without human intervention. This paper proposes two docking mechanisms with localization error-compensation capability for an auto recharging system. The mechanisms use friction forces or magnetic forces between the docking parts of the robot and those of the docking station. It is a structure to improve the allowance ranges of lateral and directional docking offsets, in which the robot is able to dock into the docking station. In this paper, auto-recharging system and the features of the proposed mechanisms are verified with experimental results using simple homing method.

The analysis of EU carbon trading and energy prices using vector error correction model (벡터오차수정모형을 이용한 유럽 탄소배출권가격 분석)

  • Bu, Gi-Duck;Jeong, Ki-Ho
    • Journal of the Korean Data and Information Science Society
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    • v.22 no.3
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    • pp.401-412
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    • 2011
  • This study uses a vector error correction model to analyze the daily time series data of the spot price of EUA (European Union Allowance). As endogenous variables, five variables are considered for the analysis, including prices of crude oil, natural gas, electricity and coal in addition to carbon price. Data period is Phase 2 period (April 21, 2008 to March 31, 2010) to avoid Phase 1 period (2005-2007) where the EUA prices were distorted. Unit-root and cointegration test results reveal that all variables have a unit root and cointegration vectors exist, so a vector error correction model is adopted instead of a vector autoregressive model.