• Journal of the Society of Naval Architects of Korea
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• v.56 no.6
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• pp.488-496
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• 2019

The estimation of block erection work time at a dock is one of the important factors when establishing or managing the total shipbuilding schedule. In order to predict the work time, it is a natural approach that the existing block erection data would be used to solve the problem. Generally the work time per unit is the product of coefficient value, quantity, and product value. Previously, the work time per unit is determined statistically by unit load data. However, we estimate the work time per unit through work time coefficient value from series ships using machine learning. In machine learning, the outcome depends mainly on how the training data is organized. Therefore, in this study, we use 'Feature Engineering' to determine which one should be used as features, and to check their influence on the result. In order to get the coefficient value of each block, we try to solve this problem through the Ensemble learning methods which is actively used nowadays. Among the many techniques of Ensemble learning, the final model is constructed by Stacking Ensemble techniques, consisting of the existing Ensemble models (Decision Tree, Random Forest, Gradient Boost, Square Loss Gradient Boost, XG Boost), and the accuracy is maximized by selecting three candidates among all models. Finally, the results of this study are verified by the predicted total work time for one ship among the same series.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2004.05a
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• pp.96-100
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• 2004

In the ship building industry various problems of erection is counterfeited due to formation of bottle necks in the block erection flow pattern This kind of problems cause accumulated problems in real-time erection right on the floor, When such a problem is approached, a support data of the entire erection sequence should be available, Here planning is done by reasoning about the future events in order to verify the existence of a reasonable series of actions to accomplish a goal. This technique helps in achieving benefits like handling search complications, in resolving goal conflicts and anticipation of bottleneck formation well in advance to take necessary countermeasures and boosts the decision support system, The data is being evaluated and an anticipatory function is to be developed This function is quite relevant in day to day planning operation. The system updates database with rearrangement of off-critical blocks in the erection sequence diagram, As a result of such a system, planners can foresee months ahead and can effectively make decisions regarding the control of loads on the man, machine and work flow pattern, culminating to an efficient load management. Such a foreseeing concept helps us in eliminating backtracking related adjustment which is less efficient compared to the look-ahead concept. An attempt is made to develop a computer program to update the database of block arrangement pattern based on heuristic formulation.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.25 no.2
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• pp.119-127
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• 2012

A wire rope is comprised of several metal wires which are wound together like a helix and it can resist relatively large axial loads, as compared with bending and torsional loads. A shipbuilding crane for erection such as a floating crane, a gantry crane, and a crawler crane hoists up and down heavy blocks by using these wire ropes. Thus, it is necessary to find dynamic properties of a wire rope in order to safely lift the blocks using the crane. In this study, a formula for calculating the tension and torsional moment acting on wire ropes of the crane was derived based on the existing study, and then dynamic simulation of the crane was performed based on the formula. The result shows that the dynamic simulation can be applied to find the safe method for block erection of shipyards.

• Computational Structural Engineering
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• v.26 no.1
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• pp.66-74
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• 2013

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2004.11a
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• pp.35-39
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• 2004

In a shipyard, there exist various critical decision making components pertaining to various production hindrances. The most prominent one is best-fit spatial arrangement for the minimal spatial occupancy with better pick-ability for the erection of the ship in the dock. During the present research, a concept have been conceived to evade the gap between the identification oj inter-relationships among a set of blocks to be included on a pre-erection area, and a detailed graphical layout of their positions, is called an Optimal Block Relationship Diagram A research has been performed on generation of optimal (or near Optimal) that is, with minimal scrap area. An effort has been made in the generation of optimal (or near-optimal) Optimal Block Relationship Diagram with the Goldberg's Genetic Algorithms with a representation and a set of operators are 'trained' specifically for this application. The expected result to date predicts very good solutions to test problems involving innumerable different blocks to place. The suggested algorithm could accept input from an erection sequence generator program which assists the user in defining the nature and strength of the relationships among blocks, and could produce input suitable for use in a detailed layout stage.

• Journal of the Society of Naval Architects of Korea
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• v.32 no.1
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• pp.9-16
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• 1995

The erection process planning is to decide erection strategy and sequence that satisfies dock duration. The erection scheduling is to decide erection date of each block. The load profile varies according to scheduling and it is related to building cost. It must be possible to simulate the various combinations of process plan and schedule for optimal planning. To develop the process planning system for optimal planning, the system that generate the sequence of erection automatically and the load leveling system are required. This paper suggests the method that generates the erection sequence. The load leveling should be done to all the ships in the same dock batch to get reliable results. In this case since the search space is very large, efficient optimization method is needed Our research achieved the load leveling system using Genetic Algorithm. This system made it possible to simulate various process plans to which schedule is considered.

• Journal of Korean Association for Spatial Structures
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• v.13 no.2
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• pp.57-66
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• 2013

There are a number of construction methods to build spatial structures such as erection method, Element method, Block method, Sliding method, Lift-up method and Push-up method. These methods are uneconomical and low accuracy, and require long construction duration because of a need of a scaffold or a tower crane to build spatial roof frame. In this study, the construction method to erect a truss structure was proposed as an economical and easy installation method. The proposed method has end hinges of keel truss and winches with horizontal cable. This method makes safe and accurate production and reduces construction duration because trusses are built on the floor or supporter. The goal of this study is to verify the validity of construction method by building scale model using the proposed method.

• Journal of Ocean Engineering and Technology
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• v.37 no.6
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• pp.247-255
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• 2023

Interference and collisions often occur in the loading process at shipyards. Existing simulation methods focus primarily on resource processes and schedules, and there is a lack of real-time reflection in the complex and highly variable loading process. This study aims to develop a spatial environment incorporating real-time product data, such as hulls, and confirms its effectiveness by simulating various construction scenarios. As a method, a near real-time spatial environment based on broadband laser scanning was established, with the situation of loading heavy cargo assumed when converting an existing ship into an LNG dual-fuel propulsion ship. A case study simulation of near-real-time cargo loading processes was then conducted using Unity 3D to confirm the interference and collision risks within the spatial environment. The results indicated that interference occurred in structures previously not identified in the design data, and a collision occurred during the loading object erection phase. The simulation confirmed that the identification of interference and collision risks during the erection phase highlights the need for a relocation or removal process of potential hazards before erection takes place. An improved erection simulation that integrates near real-time data could effectively prevent interference and collision risks.

• Journal of the Society of Naval Architects of Korea
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• v.46 no.6
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• pp.595-602
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• 2009

Great number of ships has been built by Korean Shipyards since early of 2,000 due to the expanding worldwide trade. Most of shipyards have enlarged the weight of erection block and many blocks have been assembled in block fabrication factories outside the shipyards to reduce the shipbuilding period. Especially, Giga blocks that exceed 2,000 tons are often assembled by the block fabrication factories outside the shipyard. Generally, the blocks are transported to building dock in shipyard by towing barges. Accident can be occurred during the sea transportation and it may bring about not only the delay of delivery but also a disaster on the ocean environments. Transportation condition of GPE (Grand Pre-Erection) block differs from the ocean going conditions of marine vessels. Special consideration should be included before transportation work in order to guarantee the safety of GPE blocks and barge carriers. In this paper, several examples, which have been investigated to set up the safety standard of transportation of the GPE blocks on coastal routes, are introduced. For the barge transportation on coastal sea route, the design criteria are discussed, considering the design wave, the acceleration induced by wave, structural strength, and the fixture condition of blocks.

• Special Issue of the Society of Naval Architects of Korea
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• 2011.09a
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• pp.82-89
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• 2011

In general, a number of lifting lugs have been used in shipbuilding industry and the D-type lugs are mainly used. The aim of this paper is to increase the cycle of the use and to reduce the size of lifting lugs to introduce lightweight shackle. In this study, nonlinear elasto-plastic analysis has been performed to confirm the ultimate strength of lifting lugs. In order to evaluate the proper design-load distribution around lug eye, the contact force between lifting lug and shackle pin has been realized by gab element model. Gap element modeling and nonlinear analysis are carried out using the finite element program MSC/PATRAN & ABQUS. Additionally the ultimate strength tests were performed to verify the structural adequacy of newly designed lifting lug and to insure safety of it. The D-10, 15, 20 & 40 ton models which are mainly used in the block erection are selected in the strength test. According to the results of the analysis and strength test, the ultimate strength of the newly designed lifting lugs has been estimated to exceed 3 times of design working load.