• Title/Summary/Keyword: Equipment Failure

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The Suggestion of Reliability Improvement Method based on Failure Trend Analysis of Chiller (냉동기 고장경향분석을 통한 설비신뢰도향상 방안 제시)

  • Lee, Sang Dae;Yeom, Dong Un;Hyun, Jin Woo
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.64 no.4
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    • pp.251-255
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    • 2015
  • Chiller system plays an important role of maintaining room temperature constantly by supplying chilled water to Heating, Ventilating and Air Conditioning(HVAC)or area room cooler equipment during plant normal operation or accident condition. Chiller failures are one of the most frequently occurring equipment failures. If the types of chiller failures are analyzed and grouped thoroughly, it would be helpful to make chiller maintenance strategy at the plants. That would enhance equipment reliability of chiller in the end. In this paper, chiller failure data during three years were analyzed and categorized by specific failure code. In addition, the various proposals to improve equipment reliability of chiller were suggested such as Preventive Maintenance Optimization(PMO) strategy and performance monitoring reinforcement and so on.

Selection of Single Point Vulnerability through the Failure Mode Effect Analysis of Equipment in Newly built Nuclear Power Plant (신규원전의 기기별 고장분석을 통한 발전정지유발기기 선정)

  • Hyun, Jin-Woo;Yeom, Dong-Un;Song, Tae-Young
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.4
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    • pp.509-512
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    • 2012
  • For decreasing an unexpected shutdown of Nuclear Power Plants, Korea Hydro & Nuclear Power co.(KHNP) has developed Single Point Vulnerability(SPV) of NPPs since 2008. SPV is the equipment that cause reactor shutdown & turbine trip or more than 50% power rundown due to its malfunction. Newly built Nuclear Power Plants need to develop the SPV list, so performed the job which analyse equipment failure effect for SPV selection for 1 year. To develop this, Failure Mode Effect Analysis(FMEA) and Fault Tree Analysis(FTA) methods are used. As results of this analysis, about 900 equipment are selected as SPV. Thereafter those are going to be applied to Nuclear Power Plants to enhance equipment reliability.

A Study on the Availability Evaluation with Failure Density Function of Equipment of Small-scale Plant (소규모 플랜트 기자재의 고장밀도함수가 가용도에 미치는 영향 평가)

  • Lee, Hongcheol;Hwang, Inju
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.3
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    • pp.33-36
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    • 2016
  • The investigation on the verification of availability simulation for small-scale plant has been carried out. This study focuses on the availability variation induced by number of equipment and iteration with failure density function. The equipment classification of small-scale plant and failure type and the methodologies on Monte-Carlo simulation are established. The availability deviation with programs showed under Max. 1.7% for the case of normal function. This method could be used to availability evaluation of small-scale plant, but calibration of the failure density function is necessary for general application.

A Study on Evaluation of corrective maintenance for the ATP on-board equipped in Tilting train (틸팅열차 차상신호장치 교정유지보수 평가에 관한 연구)

  • Lee, Kang-Mi;Shin, Duc-Ko;Baek, Jong-Hyen;Lee, Jae-Ho
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1989-1992
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    • 2009
  • Maintenance is classified preventive maintenance before performing equipment failure and corrective maintenance after performing equipment failure. In preventive maintenance, we may analyze the failure data to end from beginning of equipment and allocate maintenance method and calculate maintenance cycle quantitatively by the failure data analysis. So, it has a merit to reduce system maintenance cost and to operate effectively but, it require high cost in system introducing and continuous operation to end of system. In corrective maintenance, we may calculate MTTR(mean time to repair) quantitatively based on function failure time. it can be based on establishing maintenance system for operation efficiency. In this paper, we may reflect the MTTR for the onboard equipped in Tilting train to establish maintenance system for Tilting train operation efficiency.

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Frequence Analysis for City Gas Pipeline (도시가스 배관의 설비손상확률평가)

  • Park Kyo-Shik;Lee Jin-Han;Jo Young-Do;Park Jin-Hee
    • Journal of the Korean Institute of Gas
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    • v.7 no.2 s.19
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    • pp.14-21
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    • 2003
  • Frequency analysis of city gas pipeline was studied and then the method to give frequencies of failure by the third-party digging, corrosion, ground movement, and equipment failure which were known to be the major cause of risk of city gas pipeline. The failure by the third-party digging was analyzed by fault tree analysis and the failure by corrosion was analyzed by applying equation calculating remaining strength with time. The failure by ground movement was evaluated by applying modified model which was induced through weighing factors with basic failure rate model. The failure rate of equipment was calculated with both generic and specific data

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Development of Failure Reporting Analysis and Corrective Action System

  • Hong, Yeon-Woong
    • 한국데이터정보과학회:학술대회논문집
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    • 2006.11a
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    • pp.97-112
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    • 2006
  • FRACAS(Failure Reporting, Analysis and Corrective Action System) is intended to provide management visibility and control for reliability and maintainability improvement of hardware and associated software by timely and disciplined utilization of failure and maintenance data to generate and implement effective corrective actions to prevent failure recurrence and to simplify or reduce the maintenance tasks. This process applies to acquisition for the design, development, fabrication, test, and operation or military systems, equipment, and associated computer programs. This paper shows the FRACAS development process and developed FRACAS system for a defense equipment.

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An Encoding Method for Presentation of ISO 19848 Data Channel and Management of Ship Equipment Failure-Maintenance Types (ISO 19848 데이터 채널 표현과 선박 기관장비 고장·유지보수 유형 관리를 위한 코드화 기법)

  • Hwang, Hun-Gyu;Woo, Yun-Tae;Kim, Bae-Sung;Shin, Il-Sik;Lee, Jang-Se
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.24 no.1
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    • pp.134-137
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    • 2020
  • Recently, there are emphasized to support the maintenance and management system of vessels using acquired data from engine part equipment. But, there are limitations for data exchange and management. To solve the problem, the ISO published ISO 19847 and 19848. In this paper, we analyze the ISO 19848 requirements related to identify data channel ID for ship equipment, and propose the examples for applying encoding techniques. In addition, we suggest the proposed technique for applying of managing the failure and maintenance type of the ship's engine part facilities by examples. If this method is applied, the vessel's equipment can exchange data through the sharing of the code table, and express what response is needed or acted, including where the failure occurred.

Lifetime Prediction of Geogrids for Reinforcement of Embankments and Slopes through Time-Temperature Superposition

  • Koo, Hyun-Jin;Kim, You-Kyum;Kim, Dong-Whan
    • Corrosion Science and Technology
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    • v.4 no.4
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    • pp.147-154
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    • 2005
  • The creep resistance of geogrids is one of the most significant long-term safety characteristics used as the reinforcement in slopes and embankments. The failure of geogrids is defined as creep strain greater than 10%. In this study, the accelerated creep tests were applied to polyester geogrids at various loading levels of 30, 50% of the yield strengths and temperatures using newly designed test equipment. Also, the new test equipment permitted the creep testing at or above glass transition temperature($T_g$) of 75, 80, $85^{\circ}C$. The time-dependent creep behaviors were observed at various temperatures and loading levels. And then the creep curves were shifted and superposed in the time axis by applying time-temperature supposition principles. The shifting factors(AFs) were obtained using WLF equation. In predicting the lifetimes of geogrids, the underlying distribution for failure times were determined based on identification of the failure mechanism. The results confirmed that the failure distribution of geogrids followed Weibull distribution with increasing failure rate and the lifetimes of geogrids were close to 100 years which was required service life in the field with 1.75 of reduction factor of safety. Using the newly designed equipment, the creep test of geogrids was found to be highly accelerated. Furthermore, the time-temperature superposition with the newly designed test equipment was shown to be effective in predicting the lifetimes of geogrids with shorter test times and can be applied to the other geosynthetics.

A novel risk assessment approach for data center structures

  • Cicek, Kubilay;Sari, Ali
    • Earthquakes and Structures
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    • v.19 no.6
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    • pp.471-484
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    • 2020
  • Previous earthquakes show that, structural safety evaluations should include the evaluation of nonstructural components. Failure of nonstructural components can affect the operational capacity of critical facilities, such as hospitals and fire stations, which can cause an increase in number of deaths. Additionally, failure of nonstructural components may result in economic, architectural, and historical losses of community. Accelerations and random vibrations must be under the predefined limitations in structures with high technological equipment, data centers in this case. Failure of server equipment and anchored server racks are investigated in this study. A probabilistic study is completed for a low-rise rigid sample structure. The structure is investigated in two versions, (i) conventional fixed-based structure and (ii) with a base isolation system. Seismic hazard assessment is completed for the selected site. Monte Carlo simulations are generated with selected parameters. Uncertainties in both structural parameters and mechanical properties of isolation system are included in simulations. Anchorage failure and vibration failures are investigated. Different methods to generate fragility curves are used. The site-specific annual hazard curve is used to generate risk curves for two different structures. A risk matrix is proposed for the design of data centers. Results show that base isolation systems reduce the failure probability significantly in higher floors. It was also understood that, base isolation systems are highly sensitive to earthquake characteristics rather than variability in structural and mechanical properties, in terms of accelerations. Another outcome is that code-provided anchorage failure limitations are more vulnerable than the random vibration failure limitations of server equipment.

A Study on the Availability Modelling and Assessment with Failure Density Function of Major Equipment for a Sewage Treatment Plant (하수처리장 주요 기자재의 고장확률밀도함수를 이용한 가용도 모델링 및 평가에 관한 연구)

  • Lee, Hong-Cheol;Kwak, Pilljae;Lee, Hyundong;Hwang, In-Ju
    • Journal of Korean Society of Environmental Engineers
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    • v.35 no.11
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    • pp.763-768
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    • 2013
  • The simulation investigation on the availability with failure density function of major equipment for a sewage treatment plant has been carried out. This study focuses on the availability of the plant and criticality with equipment module induced by component layout and its failure function. The equipment classification of sewage treatment plant and its failure function are established. Also solution methodologies are introduced as Monte-Carlo simulation method and event algorithm for uncertainty problem. The availability in the case of serial connection of equipment with all exponential function is calculated as around 50.4%. In other case of parallel combination with back up equipment, the availability showed over 80.1%. The criticality that a ffects availability showed high value over 77% in the dehydration and concentration process of sludge.