• Title/Summary/Keyword: Epoxy composite

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Adhesive Properties of Epoxy Composite According to the Surface Treatment of Cu Substrate and Adhesion Promoter Content (구리기판의 표면처리 및 접착증진제 함량에 따른 에폭시 컴포지트의 접착특성)

  • Eun-jin Kim;Jung Soo Kim;Young-Wook Chang;Dong Hyun Kim
    • Journal of Adhesion and Interface
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    • v.23 no.4
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    • pp.108-115
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    • 2022
  • In this study, we synthesized poly(itaconic acid-co-acrylamide) (IAcAAM) used as a novel polymer adhesion promoter to improve the adhesion strength of surface-treated Cu lead frames and epoxy composites. IAcAAM comprising itaconic acid, acrylamide was prepared through radical aqueous polymerization. The chemical structure and properties of IAcAAM was analyzed by FT-IR, 1H-NMR, GPC, and DSC. The surface of the copper lead frame was treated with high temperature, alkali, and UV ozone to reduce the water contact angle and increase the surface energy. The adhesive strength of Cu lead frame and epoxy composite increased with the decrease of contact angle. The adhesive strength of Cu lead frame/epoxy composite increased with the addition of IAcAAM in epoxy composite. As silica content increased, the adhesive strength of Cu lead frame and epoxy composite tended to slightly decrease.

Synergistic effect of clay and polypropylene short fibers in epoxy based ternary composite hybrids

  • Prabhu, T. Niranjana;Demappa, T.;Harish, V.;Prashantha, K.
    • Advances in materials Research
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    • v.4 no.2
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    • pp.97-111
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    • 2015
  • Polypropylene short fiber (PP)-clay particulate-epoxy ternary composites were prepared by reinforcing PP short fiber and clay particles in the range of 0.1 phr to 0.7 phr into epoxy resin. Prepared hybrid composites were characterized for their mechanical, thermal and flame retardant properties. The obtained results indicated an increase in impact resistance, tensile strength, flexural strength and Young's modulus to an extent (up to 0.5 phr clay and 0.5 phr PP short fiber) and then decreases as the reinforcing phases are further increased. The thermal stability of these materials are found to increase up to 0.2 phr clay and 0.2 phr PP addition, beyond which it is decreased. Addition of clay is found to have the negative effect on epoxy-PP short fiber composites, which is evident from the comparison of mechanical and thermal properties of epoxy-0.5 phr PP short fiber composite and epoxy-0.5 phr PP short fiber-0.5 phr clay composite hybrid. UL-94 tests conducted on the composite hybrids have showed a reduction in the burning rate. Morphological observations indicated a greater fiber pull with the addition of clay. The performed tests in the present study indicated that materials under investigation have promising applications in construction, agriculture and decorative purposes.

A Study on the Withstand Voltage Properties of Simultaneous Interpenetrating Polymer networks EPOXY Composite Materials (동시상호침입망목 에폭시 복합재료의 내전압 특성에 관한 연구)

  • Son, In-Hwan;Sin, Hyoun-Taek;Ka, Chool-Hyun;Kim, Myung-Ho;Park, Chang-Ohk;Kim, Kyung-Hwan;Kim, Jae-Hwan
    • Proceedings of the KIEE Conference
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    • 1993.07b
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    • pp.572-574
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    • 1993
  • In order to obtain superior breakdown properties of Epoxy/$SiO_2$ composite materials at room and high temperature, the simultaneous interpenetrating polymer networks(SIN) is introduced into the Epoxy resin. As a result, it is observed that dielectric breakdown strength tends to increase according to the following order ; Epoxy/$SiO_2$ specimens, specimens treated with coupling agent and SIN introduced specimens which have stable temperature characteristics at room and high temperature. For introducing SIN Epoxy/$SiO_2$ composite material, rise of glass transition temperature and suppression of defects in its internal structure is achieved. This in turn improves the dielectric breakdown strength and the heat proof property of Epoxy/$SiO_2$ composite materials.

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Effect on Properties of Epoxy Composite as the Kind of Flame Retardation (난연제 종류에 따른 Epoxy Composite 특성 연구)

  • Kim, Sang-Hyun;Lee, Woo-Sung;Kang, Nam-Kee;Yoo, Myong-Jae
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.212-212
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    • 2008
  • 에폭시 수지는 화학적 열적 안정성과 절기 절연성 및 기계적 특성 등 여러 가지 우수한 특성에도 불구하고 난연성은 그 단독으로 만족시킬 수 없기 때문에 난연제를 첨가함으로써 난연효과를 얻어왔다. 기존에 할로겐 화합물인 브롬계 난연제는 우수한 난연효과에도 불구하고 연소시 유해물질이 발생되어진다. 그리하여 인계 난연제를 첨가하는 것이 고분자 시스템에 난연성을 부여하는 효과적인 수단으로 대두되어지고 있다. 이 실험에서는 인계 난연제와 브롬계 난연제를 10, 20, 30, 40wt% 첨가하여 epoxy composite 제작하였다. 제작된 epoxy composite를 UL-94V 방법으로 난연성 평가하여 브롬계 난연제 20wt%에서 V-0를 획득할 수 있었으나 인계난연제 40wt%에서도 V-0를 만족할 수 없었다. 난연제 함량에 따른 Dielelctric constant 및 loss는 브롬계 난연제를 첨가시 감소하였고, 인계난연제의 경우 증가하였다.

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Effect of Surface-Modified Carbon Fiber on the Mechanical Properties of Carbon/Epoxy Composite for Bipolar Plate of PEMFC (표면처리 탄소섬유가 PEMFC용 탄소/에폭시 복합재료 분리판의 기계적 강도에 미치는 영향)

  • LEE, HONGKI;HAN, KYEONGSIK
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.1
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    • pp.49-56
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    • 2020
  • Epoxy/carbon composite was used to prepare a bipolar plate for polymer electrolyte membrane fuel cell (PEMFC). Phenol novolac-type epoxy and diglycidyl ether of bisphenol A (DGEBA)-type epoxy mixture was used as a matrix and graphite powder, carbon fiber (CF) and graphite fiber (GF) were used as carbon materials. In order to improve the mechanical properties of the bipolar plate, surface-modified CF was incorporated into the epoxy/carbon composite. To determine the cure temperature of the epoxy mixture, differential scanning calorimetry (DSC) analysis was performed and the data were introduced to Kissinger equation in order to get reaction activation energy and pre-exponential factor. Tensile and flexural strength was obtained by using universal testing machine (UTM). The surface morphology of the fractured specimen and the interfacial morphology between epoxy matrix and CF or GF were observed by a scanning electron microscopy (SEM).

A study for multi thermal cycle effect on mechanical property change in carbon epoxy composite (탄소섬유 복합재료의 열사이클에 의한 물성치 변화에 관한 연구)

  • 최순권;박세만;박명균
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.43-48
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    • 2000
  • Composite materials have been increasingly used in automotive and aircraft industries, naturally leading to active researches on the materials. The carbon-epoxy composite is selected to study its thermal characteristics. During multiple thermal cycles composed of repeated cooling and heating variations of elastic constants are investigated to understand thermal effects on the carbon-epoxy composite. In this investigation longitudinal resonance method and flexural resonance method was used to characterize. The values of $E_1$ show small amount of increases depending on number of cycles of the thermal fatigue processes whereas values of $G_13$ do not indicate noticeable changes. Also, in cases of $E_2$ and $G_23$ their values decrease to a certain extend in initial stages after applications of thermal fatigue processes. However, the number of cycles of the applied thermal fatigue processes does not seem to affect their values.

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The Influence of Repeated Loading Cycles on Strength Ratio of Carbon/Epoxy Composite Laminates (Carbon/Epoxy 복합재료 적층판의 반복하중에 따른 강도계수의 변화에 대한 연구)

  • Kim, Doo-Hwan;Kim, Young-Feel
    • Journal of the Korean Society of Safety
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    • v.24 no.3
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    • pp.19-24
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    • 2009
  • Currently the technique of composite material field is developed day by day. The many kinds industrial facility and life articles are coming to make with the composite material. But still the engineering works field the building and the bridge uses the material which is old era and is making. To here there is a various problem but the biggest problem the theory of the composite material is complicated too and means that the application is been delayed about constructive structure. When the composite material is used widely from constructive field, too with difficult theory in technical expert and easily with the research for the experiment data accumulation is necessary. The tensile and fatigue test of the carbon/epoxy which is a high-class composite material led from the present paper consequently and the change of the intensity coefficient which follows in repeated load researched.

Cure monitoring of a composite matrix by dielectrometry (유전기법을 이용한 복합재료 기지재의 경화 모니터링)

  • 여권주;이상관;엄문광;황병선
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.110-113
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    • 2001
  • Dielectrometry has been used to monitor the cure of epoxy resin using composite matrix. In this investigation, physical properties of the mixture of epoxy resin(LY564), bisphenol A type, and cycloaliphatic hardener(HY 2954) were observed. Activation energy at maximum tan $\delta$ and gelation point was determined during isothermal scanning. From IonViscosity data, it was found that vitrification peak after gelation was appeared on slow heating rate. It was also measured that the duration time for full cure was necessary and it was about 24 hr at $145^{\circ}C$. Therefore, epoxy resin used in this research is required the extended time for full cure.

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A Study on the Improvement of Microcrack Resistance of Carbon/Epoxy Composites at Cryogenic Temperature (극저온에서 탄소 섬유/에폭시 복합재료의 군열 저항성 향상에 관한 연구)

  • Hong, Joong-Sik;Kim, Myung-Gon;Kim, Chun-Gon;Kong, Cheol-Won
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.49-52
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    • 2005
  • In the development of a propellant tank using liquid oxygen and liquid hydrogen, the improvement of microcrack resistance of carbon/epoxy composites is necessary for the application of a composite material to tank structures. In this research, two types of carbon/epoxy composites with different matrix systems were tested to measure interlaminar shear strength (ILSS), one of the material properties to evaluate fiber-matrix interface adhesion indirectly. Short beam specimens were tested inside an environmental chamber at room temperature(RT) and at cryogenic temperature( - 150 $^{\circ}C$) respectively. Results showed that the matrix system with large amount of bisphenol-A and CTBN modified rubber had good performance at cryogenic temperature.

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Functionalization of graphene nanoplatelets using sugar azide for graphene/epoxy nanocomposites

  • Bose, Saswata;Drzal, Lawrence T.
    • Carbon letters
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    • v.16 no.2
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    • pp.101-106
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    • 2015
  • We report a covalent functionalization of graphene nanoparticles (GnPs) employing 2,3,4-Tri-O-acetyl-${\beta}$-D-xylopyranosyl azide followed by fabrication of an epoxy/functionalized graphene nanocomposite and an evaluation of its thermo-mechanical performance. Successful functionalization of GnP was confirmed via thermal and spectroscopic study. Raman spectroscopy indicated that the functionalization was on the edge of the graphene sheets; the basal plane was not perturbed as a result of the functionalization. The epoxy/functionalized GnP composite system exhibited an increase in flexural modulus (~18%) and glass transition temperature (${\sim}10^{\circ}C$) compared to an un-functionalized GnP based epoxy composite.