• Title/Summary/Keyword: Enthalpy-Porosity Method

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Numerical Prediction of Phase Change within the Molten Steel with Thin Slab Casting (박슬라브 주형에 따른 용강내의 상변화현상에 대한 수치적 해석)

  • 최원록;유홍선;최영기
    • Journal of the Korean Society of Safety
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    • v.15 no.3
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    • pp.14-22
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    • 2000
  • A numerical analysis has been performed on the two-dimensional rectangular gallium melting problem using the enthalpy method. The major advantage of this method is that the physical domain is discretized with fixed grids without transforming variables and the interface conditions of phase change are accounted for the definition of suitable source terms in the governing equations. But in the fixed method, there is some ambiguity in defining the porosity constant which has no physical interpretation. If the velocity correction is included in the momentum equation, for the appropriate range of porosity constant, the realistic predictions are obtained. The object of the present work is to predict the phase change within the molten steel with thin riser slab using the modified enthalpy-porosity method. The computational procedures for predicting velocity and temperature are based on the finite volume method and the non-staggered grid system. The influence of natural convection on the melting process is considered. A comparison with the experimental results shows that the modified method is better than the previous one.

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Numerical Analysis on Melting and Solidification of Pure Metals with Enthalpy-Porosity Model

  • Kim, Sin;Chung, Bun-Jin;Kim, Min-Chan
    • Journal of Energy Engineering
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    • v.11 no.2
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    • pp.99-105
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    • 2002
  • A finite volume numerical approach is developed and used to simulate convection-dominated melting and solidification problems. The present approach is based on the enthalpy-porosity method that is traditionally used to track the motion of the liquid-solid front and to obtain the temperature and velocity profiles in the liquid-phase. The enthalpy-porosity model treats the solid-phase as the porosity in all computational cells that are located on the solid-liquid interfacial boundary. Concerning the computational cells that are fully located in the solid side of the interfacial boundary, the zero value of the porosity severely suppresses the velocity vector to practically a non-existent value that could be set equal to zero. A comparative analysis with the previous numerical approaches is performed to demonstrate the improved features of the presented model. Results of a melting and solidification experiments are also used to assess and evaluate the performance of the model.

Fixed-Grid Simulation of Convection-Dominated Melting in a Rectangular Cavity

  • Wongee Chun;Kim, Sin;Kim, Min-Chan
    • Journal of Mechanical Science and Technology
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    • v.15 no.6
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    • pp.796-803
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    • 2001
  • Numerical solutions for the convection-dominated melting in a rectangular cavity are presented. The enthalpy-porosity model is employed as the mathematical model. This model is applied in conjunction with the EIT method to detect boundary movement in a phase changing environment. The absorption and evolution of latent heat during the phase change is dealt with by the enthalpy-based energy equation. This seems to be more efficient than resolving the temperature-based energy equation. The velocity switch-off, which is required when solid changes into liquid, is modeled by the porous medium assumption. For efficiency and simplicity of the solutions procedure, this paper proposes a simple algorithm, which iterates the temperature and the liquid fraction of the cells comprising the front layer. The numerical results agree reasonably well with the experimental data and other previous works using the transformed-grid system.

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A Study of Cooling of Mobile Phone Using PCM Module (상변화 물질을 이용한 이동전화기의 냉각에 관한 연구)

  • Lee, Sang-Jin;Jeong, Soo-Jin;Kim, Woo-Seung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.11 s.242
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    • pp.1173-1181
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    • 2005
  • The cooling effect of a mobile phone using PCM(Phase Change Material) module has been numerically investigated. A transient three-dimensional numerical analysis of heat and fluid flow with natural convection is performed in this study. Governing conservation equations for mass, momentum and energy are solved by an implicit finite volume method. An enthalpy-porosity technique has been used for modeling of the melting process. Two different ways of placing the PCM module are considered. One is to place a PCM module between the substrate and battery pack, and the other is to place a PCM module between MCM(multichip module) and battery pack. Three different types of PCMs are used to predict the performance of PCM. The results show that passive cooling with PCM can reduce the temperature rise and the effect of natural convection in PCM module considered in this study is negligible.

Numerical analysis of continuous casting process with electromagnetic brake (연속주조공정에서의 EMBR의 수치해석)

  • 김현경;유흥선;유수열
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.6
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    • pp.766-773
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    • 1999
  • A numerical analysis has been performed solidification problem using the fixed grid-enthalpy method with enthalpy-porosity relation. A modified standard $k-\varepsilon$ model was applied to describe the influence of turbulent flow. Computational procedures are based on the finite volume method and the non-staggered grid system. Comparisons with the different three experimental results show that applying a modified standard $k-\varepsilon$model in mushyzone is better than the previous computation results. This paper includes another EMBR's influences such as change of velocity field, Increasement of temperature and dispersion of flow out of nozzle into the flow field. These EMBR's influences are compared to case without EMBR.

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Thermal instability during the melting process in an isothermally heated horizontal cylinder (등온가열 수평원관내 융해과정동안의 열적 불안정성)

  • Jeong, Jae-Dong;Yu, Ho-Seon;Lee, Jun-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.6
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    • pp.2046-2056
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    • 1996
  • The constrained melting inside an isothermally heated horizontal cylinder has been repeatedly investigated in many studies only for the moderate Rayleigh numbers. This study extends the range of Rayleigh numbers to systematically investigate the transition during melting processes, especially focusing on the complex multi-cellular flow pattern and thermal instability. The enthalpy-porosity formulation, with appropriate source terms to account for the phase change, is employed. For low Rayleigh numbers, initially developed single-cell base flow keeps the flow stable. For moderate Rayleigh numbers, even small disturbances in balance between thermal buoyance force and viscous force result in branched flow structure. For high Rayleight numbers, Benard type convection is found to develop within a narrow gap between thee wall and the unmelted solid. The marginal Rayleigh number and the corresponding wave number are in excellent agreement with those from linear stability theory.

A Numerical Study on the Discharging Performance of a Packing Module in a Thermal Storage Tank (축열조 내 패킹 모듈의 방열 성능에 대한 수치해석)

  • Lee, Yong Tae;Chung, Jae Dong;Park, Hyoung Joon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.7
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    • pp.625-631
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    • 2015
  • In this study, a numerical analysis on the discharging performance of a thermal storage tank completely filled with packing modules is investigated. The enthalpy-porosity method is adopted to analyze phase change phenomenon. Using this method, the melting process of a packing module in the thermal storage tank was studied as the HTF (heat transfer fluid) flows down from the top of the tank at the discharging mode. There are some design factors such as the module arrangement and the number of modules, but this study focuses on the effects of varying the flow rate of the HTF on the outlet temperature of the HTF, molten fraction, and thermal storage density. As the flow rate increases, the outlet temperature of the HTF gets higher and the total melting time of the PCM decreases. Additionally, the thermal storage density is increased so that it reaches about 93% for the desired value.

Multi-Cellular Natural Convection in the Melt during Convection- Dominated Melting

  • Kim, Sin;Kim, Min-Chan
    • Journal of Mechanical Science and Technology
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    • v.16 no.1
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    • pp.94-101
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    • 2002
  • Convection-dominated melting in a rectangular cavity is analyzed numerically with particular attention to the multi-cellular flows in the melt. At the earlier stage of the melting, the melt region is quite similar to a cavity with high aspect rati71, where the multi-cellular natural convection appears. Numerical results show that the formation and evolution of the multiple flow cells in the melt region is approximately similar to t]tat of a single-phase flow in a tall cavity with the same aspect ratio; however, the continuous change of the melt region due to the melting affects the detailed process. Also, numerical aspects for the prediction of the detailed flow structure in the melt are discussed.

Studies on the fabrication and properties of $La_ 0.7Sr_0.3MnO_3$cathode contact prepared by glycine-nitrate process and solid state reaction method for the high efficient solid oxide fuel cells applications 0.3/Mn $O_{3}$ (고효율 고체산화물 연료전지 개발을 위한 자발 착화 연소 합성법과 고상반응법에 의한 $La_ 0.7Sr_0.3MnO_3$ 양극재료 제조 및 물성에 관한 연구)

  • Shin, Woong-Shun;Park, In-Sik;Kim, Sun-Jae;Park, Sung
    • Electrical & Electronic Materials
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    • v.10 no.2
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    • pp.141-149
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    • 1997
  • L $a_{0.7}$S $r_{0.3}$Mn $O_{3}$ powders were prepared by both GNP(Glycine-Nitrate Process) and solid state reaction method in various of calcination temperature(800-1000.deg. C) and time in air. Also, L $a_{0.7}$S $r_{0.3}$Mn $O_{3}$ cathode contacts on YSZ(Yttria-Stabilized Zirconia) substrate were prepared by screen printing and sintering method as a function of sintering temperature(1100-1450.deg. C) in air. Sintering behaviors have been investigated by SEM(Scanning Electron Microscope) and porosity measurement. Compositional and structural characterization were carried out by X-ray diffractometer and ICP AES(Inductively Coupled Plasma-Atomic Emission Spectrometry) analysis. Electrical characterization was carried out by the electrical conductivity with linear 4 point probe method. As the calcination period increased in solid state reaction method, L $a_{0.7}$S $r_{0.3}$Mn $O_{3}$ phase increased. Although L $a_{0.7}$S $r_{0.3}$Mn $O_{3}$ single phase was obtained only for 48hrs at 1000.deg. C, in GNP method it was easy to get single and ultra-fine L $a_{0.7}$S $r_{0.3}$Mn $O_{3}$ powders with submicron particle size at 650.deg. C for 30min. The particle size and thickness of L $a_{0.7}$S $r_{0.3}$Mn $O_{3}$ cathode contact by solid state reaction method did not change during the heat treatment, while those by GNP method showed good sintering characteristics because initial powder size fabricated from GNP method is smaller than that fabricated from solid state reaction method. Based on enthalpy change from thermodynamic data and ICP-AES analysis, it was suggested to make cathode contact in composition of (L $a_{0.7}$S $r_{0.3}$)$_{0.91}$ Mn $O_{3}$ which have little second phase (L $a_{2}$Z $r_{2}$ $O_{7}$) for high efficient solid oxide fuel cells applications. As (L $a_{0.7}$S $r_{0.3}$)$_{0.91}$Mn $O_{3}$ cathode contact on YSZ substrate was sintering at 1250.deg. C the temperature that liquid phase sintering did not occur. It was possible to obtain proper cathode contacts with electrical conductivity of 150(S/cm) and porosity content of 30-40%.m) and porosity content of 30-40%.

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Analysis on Hot Plate Welding of Thermoplastic Elastomer Packing (열가소성 엘라스토머 패킹의 열융착 해석)

  • Kim, Min Ho;Lee, Yong Tae;Chung, Jae Dong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.28 no.12
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    • pp.477-482
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    • 2016
  • Airtight containers have been widely used in many industries and household. They need a packing for sealing between the inside and outside. Previous packing materials have some drawbacks like stench, stickiness, and difficulty of applying to automated manufacturing systems. So, a new packing material which is harmless and suitable for automation is needed. This study performed a hot plate welding process of thermoplastic elastomer (TPE) as the packing material. The hot plate welding process included a phase change process of solidification and melting. The porosity-enthalpy method was adopted in order to simulate phase change problems. The TPE showed non-Newtonian fluid characteristics during the melting process. Since properties of SEBS are not well-defined, we established TPE properties by observing the melting behavior of TPE. In order to find an optimized condition, a parametric study including packing thickness, shapes, hot plate temperature, and thermal resistance, was conducted.