• Title/Summary/Keyword: Engineering-to-Order (ETO)

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E-Machining of Engineering-to-Order Mold Park from e-Catalog (주문자 요구에 유연하게 대응하는 금형 부품의 전자 거래)

  • Mun, Du-Hwan;Jang, Kwang-Sub;Han, Soon-Hung;Kim, Jun-Hwan;Hwang, Ho-Jin
    • The Journal of Society for e-Business Studies
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    • v.12 no.1
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    • pp.1-24
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    • 2007
  • In the mold parts industry, customers typically place orders for order-made parts with some changes to the design specifications of ready-made parts within the extent of the manufacturing capability of the supplier. Being customized for ready-made parts, existing e-Catalog systems cannot support the above trade pattern. To solve this problem, an ETO (engineering-to-order) method is proposed here, enabling the trade of order-made parts in an e-Catalog system by utilizing the design and manufacturing knowledge of the part suppliers. After addressing technological challenges and solutions, we briefly describe application of the ETO method to two types of mold parts - ejector pins and mold bases.

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Implementation of PLM Functional and Architecture between ETO Shipbuilding and ATO Industries (주문형 설계 조선산업과 주문형 조립산업의 특성에 따른 PLM 기능과 구조 설계)

  • Kim, Seung-Hyun;Jeon, Jung-Ik;Lee, Jang-Hyun;Lee, Won-Joon
    • Korean Journal of Computational Design and Engineering
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    • v.15 no.6
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    • pp.425-439
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    • 2010
  • The current challenge with which most shipyards are forced is to reduce the design time and the time-to-delivery because of explosive order of shipbuilding. Collaborative design and product data management have become important to reduce the lead time. Furthermore, enterprise information technologies such as ERP (Enterprise Resource Planning), SCM (Supply Chain management), and APS (Advanced Planning System) requires the collaborative environment. Also, manufacturing environment has been considered as a topic of strategic interest to get shorter product lifecycles in shipyards. Most shipyards have chosen an environment of ETO (Engineering To Order) strategy which designs and produces new products in response to various requirements of customer, rules and regulations. In the ATO (Assemble 10 Order) environment, most component parts have been designed to be procured or produced on the order requirement. The basic distinction between the ETO and ATO is the timing of the design. Thus in the ATO environment, it is more flexible in reducing the lead time to meet the specified requirements of customers. However, the ETO strategy requires new ship design process and ship product structures that are linked with the implementation of PLM. And, the function and architecture of current PLM solution has been designed based upon ATO environment properly. This paper presents the PLM architecture which effectively reflects the characteristics of shipbuilding. 4-layer architecture model is suggested to implement the PLM system. Also, implemented functions of ship PLM is explained in order to make a practical guidance for ship PLM implementation.

Development of a Training Model for Electro-Technical Officers on Ships (선박 전자기관사를 위한 교육모델 개발)

  • RYU, Ki-Tak;LEE, Yun-Hyung
    • Journal of Fisheries and Marine Sciences Education
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    • v.29 no.3
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    • pp.767-777
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    • 2017
  • The purpose of this paper is to develope a training model and to make a syllabus for electro-technical officers(ETOs) on ship. In order to complete the purpose, firstly we study on qualification for electro-technical officers and also examine the foreign, domestic cases. Secondly, through the STCW convention and the IMO Model Course 7.08, we have compared the standards of competence for officers in charge of an engineering watch and ETO, and analyze the additional standards of competence to acquire the ETO's licenses. Finally, based on the results of this, we will suggest the development of a training model that officers in charge of an engineering watch must complete in order to obtain an ETO's license. This paper is expected to be useful in the educational institution preparing for training course.

An e-Catalog to Support e-Machining of ETO Mold Parts (주문형 금형 부품의 디지털 제조를 지원하는 전자 카달로그)

  • Mun D.H.;Cho J.M.;Kim B.C.;Jang K.S.;Han S.H.;Ryu B.W.
    • Korean Journal of Computational Design and Engineering
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    • v.10 no.3
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    • pp.188-198
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    • 2005
  • There are two types of mold parts, ready-made standard parts and ETO (Engineered-to-Order) parts, the latter are of increasing importance to manufacturers. However, the ETO parts require more engineering support and communication than the ready-made standard parts. Existing e-Catalog modules provide classification structures of products that allow customers to select products based on their needs, and the trade begins with the provided specification. However, machine parts or mold parts have different purchasing patterns. Customers do not purchase the ready-made standard parts offered by an e-Catalog. They usually (1) add own options to the provided specifications or (2) change specification items such as length. To support these trades, a new e-Catalog system is proposed. The proposed system is based on the product design process and the specification selection process in addition to the parts classification structure.

The material management process model of material characteristic for material administration of physical distribution (자재물류관리를 위한 자재 속성별 자재관리 프로세스 모델 - ETO 범주 자재를 중심으로 -)

  • Ha, Young-Seo;Yu, Jung-Ho;Kim, Chang-Duk
    • Korean Journal of Construction Engineering and Management
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    • v.10 no.1
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    • pp.16-25
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    • 2009
  • In construction industry, the cost related to material is different from each other under the characteristic of projects. However, it has 40% of the whole cost in the composition of prime cost. Recently, While the construction work become bigger, specialized and complex, it is complex to carry in materials because of shortage of space. However, in many cases, material management has been underestimated as well as the material management is depending on experience of site managers so it has been studied about frequently. In this study, I suggest four classification methods of material characteristic ETO, ATO, MTO, MTS. I also analyze what the most efficient supply management of the site materials is through researching the characteristics of the material distribution. In conclusion, I would like to build the material management classification for the characteristics of materials.

SCP-Matrix based shipyard APS design: Application to long-term production plan

  • Nam, SeungHoon;Shen, HuiQiang;Ryu, Cheolho;Shin, Jong Gye
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.6
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    • pp.741-761
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    • 2018
  • A shipyard is an Engineer To Order (ETO) company that designs and manufactures new products when orders are placed. Various tasks are concurrently performed, thereby making process management considerably important. It is particularly important to plan and control production activities because production constitutes the largest part of the overall process. Therefore, this study focuses on the development of a production planning system based on an Advanced Planning System (APS). An APS is an integrated planning system that targets supply chain processes in accordance with the principles of hierarchical planning. In this study, a Supply Chain Planning Matrix (SCP-Matrix), which is used as a guideline for APS development, is designed through analysis of shipyard cases. Then, we define the process in detail, starting from long-term production plan as the initial application, and design and implement a long-term production planning system using a component-based development.

Development of the MES Framework for Injection Mold Plant (사출 금형공장에 적합한 MES Framework 설계 및 구현)

  • 오용주;강정진;허영무;조명우;신봉철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1239-1242
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    • 2003
  • The target of this paper is the manufacturing system of mould plant and the object of system development is the reduction of lead times and the improvement of product quality. From the existing MES framework. we found the module to apply in the mould plant, designed and developed the function of the module. Also. as the environment of development is based on internet, we can check and analysis correctly the status of mould plant from remote site.

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Cost-Estimation Support System for Injection Mold Using QFD(Quality Function Deployment) and AI Methods (QFD(Quality Function Deployment)와 인공지능 기법을 이용한 사출금형의 견적지원시스템)

  • Kim Kunhee;Shin KiTae;Park JinWoo
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.948-957
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    • 2003
  • 금형산업은 ETO(engineer to order)방식의 산업으로서 각 주문마다 견적가를 책정하는 것이 손익에 큰 영향을 미치게 된다. 현재, 대부분의 금형업체에서는 금형주문에 대한 견적을 금형전문가의 개별적인 지식에 의존하고 있는데 이러한 방식은 주관적이며, 체계적이지 못한 문제점을 갖고 있다. 따라서 보다 합리적이고 체계적인 기준에 의한 견적가 결정 방법이 필요하다. 본 연구에서는 먼저 고객의 요구사항을 QFD(Quality Function Deployment)를 사용함으로써 금형제작에 있어서 원가에 영향을 미치는 요소를 추줄하게 된다. 이렇게 얻어진 금형제작 정보와 고객의 주문정보를 바탕으로 인공신경망, 사례기반주론 등의 인공지능 기법을 사용하여, 사출금형의 견적가를 책정하는 사출금형의 견적지원시스템을 개발하고자 한다.

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Development of the Collaborative Electronic Quotation System in the Mold Plant (금형공장의 협업적 전자주문처리 시스템 개발)

  • Choi Yong-Ju;Leem Chun-Seong;Shin Ki-Tae;Heo Young-moo
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.1116-1121
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    • 2003
  • 현재 금형공장에서는 변화하는 시장에 빠른 반응을 보이고, 생산하고 있는 제품의 높은 품질과 낮은 가격을 보장하기 위하여 기존 시스템과 인터넷을 접목하려는 많은 시도를 하고 있다 금형공장에는 ETO(Engineering To Order) 방식의 제조방식과 사출금형의 특수성으로 인하여 표준견적 시스템의 개발이 어렵다. 그리고 영업과 수주에 반영할 객관적인 정보가 없으며 고객의 요청 시 실시간으로 확인가능한 정보가 존재하지 않는다. 이러한 금형공장의 특징을 반영하고, 문제점을 극복할 수 있는 협업적 전자주문 처리 시스템의 프레임웍(framework)을 설계하고, 또한 각 세부 모듈인 견적가격 산정기능(Cost Estimation Tool), 납기 가능일자 산정기능(Leadtime Tool), 주문상황 응답처리 기능(Order Status Tool), 작업상황 파악기능(Shop Status Tool)을 설계한다. 그리고 현장 적용이 가능하도록 하기 위하여 금형공장의 업무 프로세스를 분석한다. 그리고 주문처리 프로세스의 UMM 방법론 모델링을 통하여 원형(prototype) 시스템을 설계 및 개발하고자 한다.

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Development of PLM Prototype for Conceptual Design of Marine Vessels (선박의 초기설계 제품정보관리를 위한 PLM 시스템 원형 개발)

  • Lee, Chan-Woo;Lee, Jang-Hyun;Lee, Kyung-Ho;Lee, Jae-Beom;Kim, Dae-Seok;Seo, Heung-Won
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.21 no.6
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    • pp.543-553
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    • 2008
  • Shipbuilding is a kind of ETO(Engineering To Order) industry which designs and produces a product in accordance to various requirement of customers, rules and regulations. Recently, the number of ordered ships has been increased by up to two or three times in each domestic shipyards. Most shipyards have been adopted 3D ship CAD, ERP(Enterprise Resource Planning) and APS(Advanced Planning System) to get an efficient product development and manufacturing system. However, not only the effective operation of 3D ship CAD, ERP and APS but also the production efficiency can be achieved only if product information management which can manages the product data is implemented in an integrated environment. Present study has suggested a systematic approach to implement a PLM system to manage the product data in early design shipbuilding. Also, a prototype of PLM is implemented to manage the product data in a basic ship-design. In the prototype system, a product structure and architecture of PLM is considered.