Browse > Article

Implementation of PLM Functional and Architecture between ETO Shipbuilding and ATO Industries  

Kim, Seung-Hyun (인하대학교 대학원)
Jeon, Jung-Ik (인하대학교 대학원)
Lee, Jang-Hyun (인하대학교 조선해양공학과)
Lee, Won-Joon ((주)대우조선해양 정보기술 R&D 팀)
Publication Information
Korean Journal of Computational Design and Engineering / v.15, no.6, 2010 , pp. 425-439 More about this Journal
Abstract
The current challenge with which most shipyards are forced is to reduce the design time and the time-to-delivery because of explosive order of shipbuilding. Collaborative design and product data management have become important to reduce the lead time. Furthermore, enterprise information technologies such as ERP (Enterprise Resource Planning), SCM (Supply Chain management), and APS (Advanced Planning System) requires the collaborative environment. Also, manufacturing environment has been considered as a topic of strategic interest to get shorter product lifecycles in shipyards. Most shipyards have chosen an environment of ETO (Engineering To Order) strategy which designs and produces new products in response to various requirements of customer, rules and regulations. In the ATO (Assemble 10 Order) environment, most component parts have been designed to be procured or produced on the order requirement. The basic distinction between the ETO and ATO is the timing of the design. Thus in the ATO environment, it is more flexible in reducing the lead time to meet the specified requirements of customers. However, the ETO strategy requires new ship design process and ship product structures that are linked with the implementation of PLM. And, the function and architecture of current PLM solution has been designed based upon ATO environment properly. This paper presents the PLM architecture which effectively reflects the characteristics of shipbuilding. 4-layer architecture model is suggested to implement the PLM system. Also, implemented functions of ship PLM is explained in order to make a practical guidance for ship PLM implementation.
Keywords
PLM (Product Lifecycle Management); ETO (Engineering-To-Order); PLM Architecture;
Citations & Related Records
Times Cited By KSCI : 1  (Citation Analysis)
연도 인용수 순위
1 Brown, D., Leal, D., McMahon, C., Crossland, R. and Devlukia, J., "A Web-enabled Virtual Repository for Supporting Distributed Automotive Component Development", Advanced Engineering lnformatics Vol. 18, No. 3, pp. 173-190, 2004.   DOI   ScienceOn
2 John Stark, Product Lifecycle Management: 21st century Paradigm for Product Realization, Springer, 2005.
3 Burden, R., PDM: Product Data Management, Resourcc Publishing, 2003.
4 Tann, W. and Shaw, J., "The Collaboration Modelling Framework for Ship Structural Design", Ocean Engineering, Vol. 34, No. 5-6, pp. 917-929, 2007.   DOI   ScienceOn
5 Tavcar, J. and Duhovnik, J., "Engineering Change Management in Individual and Mass Production", Robotics and Computer-lntegrated Manufacturing, Vol. 21, No. 3, pp. 205-215, 2005.   DOI   ScienceOn
6 Crnkovic, I., Asklund, U. and Dahlqvist, A. P., Imple-menting and Integrating Product Data Management and Software Configuration Management, Artech House, Inc., 2003.
7 Solesvik, M. Z., "A Collaborative Design in Shipbuilding: Two Case Studies", lndustrial lnformatics, 2007 5th IEEE lnternational Coriference on, Vol. 1, pp. 299-304, 2007.
8 Tang, D. and Qian, X.,"Product Lifecycle Management for Automotive Development Focusing on Supplier Integration", Computers in lndustry, Vol. 59, No. 2-3, pp. 288-295, 2008.   DOI   ScienceOn
9 Yang, C. O. and Cheng, M. C., "Developing a PDM/ MRP Integration Framework to Evaluate the Influence of Engineering Change on Inventory Scrap Cost", lnternational Journal of Advanced ιfanufacturing Technology, Vol. 22, pp. 161-174, 2003.   DOI   ScienceOn
10 Nobeoka, K. and Cusumano, M. A., "Multi-Project Management: Strategy and Organization in Automobile Product Development", 1993.
11 Kim, S. Y., "Implementation of Intelliship", Society of CAD/CAM Engineers of Korea - Proceedings of Workshop on the Strategy of Ship CAD Development, pp. 1-18, 2007.
12 Wright, I. C., "A review of Research into Engineering Change Management: Implications for Product Design, Design Studies", Vol. 18, No. 1, pp. 33-42, 1997.   DOI   ScienceOn
13 Eckert, C., Clarkson P. J. and Zanker, W., "Change and Customisation in Complex Engineering Domains", Research in Engineering Design, Vol. 15, No. 1, pp.1-21, 2004.   DOI   ScienceOn
14 Zhang, Q. and Yue, W., "Research on the Shipbuilding Agile Supply Chain Management System", lnternational Conference on Wireless Communications, Networking and Mobile Computing, pp. 4938- 4941, 2007.
15 Freedman, S., "An Overview of Fully lntegrated Digital Manufacturing Technology", Winter Simulation Conference Proceedings, Vol. 1, pp. 281-285, 1999.
16 Trappey, A. J. C. and Hsiao, D. W., "Applying Collaborative Design and Modularized Assembly for Automotive ODM Supply Chain Integration", Computers in lndustry, Vol. 59, No. 2-3, pp. 277-287, 2008.   DOI   ScienceOn
17 Xu, X., Fang, S. and Gu, X., "A Framework for Product Lifecycle Management System", ICMSE '06 International Conference on Management Science and Engineering, pp. 526-530, 2006.
18 Hendricks, K. B., Singhal, V. R. and Stratman, J. K., "The Impact of Enterprise Systems on Corporate Performance: A Study of ERP, SCM, and CRM System Implementations", Journal of Operations Management, Vol. 25, No. 1, pp. 65-82, 2007.   DOI   ScienceOn
19 Olhager, J., "Strategic Position of the Order Penetration Point", lnternational Journal of Production Economics, Vol. 85, No. 3, pp. 319-329, 2003.   DOI   ScienceOn
20 Shu, Q. and Wang, C., "A Conceptual Framework for Product Lifecycle Modeling", Enterprise Information Systems, Vol. 1, No. 3, pp. 353-363, 2007.   DOI   ScienceOn
21 Bley, H. and Zenner, C., "Variant-oriented Assembly Plarming", CIRP Annals Manufacturing Technology, Vol. 55, No. 1, pp. 23-28, 2006.   DOI   ScienceOn
22 Schuh, G, Rozenfeld, H., Assmus, D. and Zancul, E., "Process Oriented Framework to Support PLM Implementation, Computers in Industry", Vol. 59, No. 2-3, pp. 210-218, 2008.   DOI   ScienceOn
23 Jiao, J. and Tseng, M. M., "An Information Modeling Framework for Product Families to Support Mass Customization", Manufacturing, CIRP Annals-Manufacturing Technology, Vol. 48, No. 1, pp. 93-98, 1999.   DOI   ScienceOn
24 Guoli, J., Daxin, G. and Tsui, F., "Analysis and Implementation of the BOM of a Tree-type Structure in MRPIII", Journal of Materials Processing Technology, Vol. 139, No. 1-3, pp. 535-538, 2003.   DOI   ScienceOn
25 Matias, J. C. H., Garcia, H. P., Garcia, J. P. and Idoipe, A. V., "Automatic Generation of a Bill of Materials based on Attribute Patterns with Variant Specifications in a Customer-oriented Environment", Journal of Materials Processing Technology, Vol. 199, No. 1-3, pp. 431-436, 2008.   DOI   ScienceOn
26 Du J., Jiao, Y. Y. and Jiao, J., "Integrated BOM and Routing Generator for Variety Synchronization in Assembly-to-order Production", Journal of Manufacturing Technology Management, Vol. 16, No. 2, pp. 233-243, 2005.   DOI   ScienceOn
27 IBM Korea, Product Lifecycle Management Implementation Strategy, 2004.
28 He, W., Ni, Q. F. and Lee, I. B. H., "Enterprise Business Information Management System based on PDM Framework", lEEE lnternational Conference on Systems, Man and Cybernetics, Vol. 2, pp. 1475- 1480, 2003.
29 Moorthy, A. B. G. and Vivekanand, S., "Integration of PLM with other Concepts for Empowering BusÌness Environments", Proceedings of the 4th lnternational Conference on Product Lifecycle Management (PLM'07), pp. 93-105, 2007.
30 Douglas, B., Westenius, M. and Lee, D., "Tribon Today and Tomorrow", TRIBON Solution, 2001.
31 Jiao, J., Tseng, M. M., Ma, Q. and Zou, Y., "Generic Bill-of-Materials-and-Operations for High-Variety Production Management", Concurrent Engineering, Vol. 8, No. 4, pp. 297-321, 2000   DOI
32 Rangan, R. M., Rohde, S. M., Peak, R., Chadha, B. and Bliznakov, P., "Streamlining Product Lifecycle Processes: A Survey of Product Lifecycle Management Implementations, Directions, and Challenges", Journal of Computing and Information Science in Engineering, Vol. 5, No. 3, pp. 227-237, 2005.   DOI   ScienceOn
33 Lee, J. H., Kim, Y. G, Oh, D. K. and Shin, J. G., "A Functional Review and Prototype for Ship PDM Implementation", Journal of the Society of Naval Architects of Korea, Vol. 42, No. 6, pp. 686-697, 2005.   과학기술학회마을   DOI   ScienceOn
34 Sluga, A., Butala, P. and Peklenik, J., "A Conceptual Framework for Collaborative Design and Operations of Manufacturing Work Systems", CIRP Annals-Manufacturing Technology, Vol. 54, No. 1, pp. 437- 440, 2005.   DOI   ScienceOn
35 Whitfield, R. I., Duffy, A. H. B., Meehan, J. and Wu, Z., "Ship Product Modeling", Journal of Ship Production, Vol. 19, No. 4, pp. 230-245, 2003.