• Title/Summary/Keyword: Engineering process

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Discharge characteristics of MgO layer prepared via aqueous solution process

  • Choi, Hak-Nyun;Kim, Yong-Seog
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.379-382
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    • 2006
  • In this study, an attempt was made to form magnesium oxide layer via aqueous solution route of salt precipitation process. A layer with flake morphology was formed from the process and various dopants were added during the forming process. The films formed were characterized using SEM, XRD, and cathodoluminescence measurement. In addition, the discharge characteristics were evaluated using panel tests. The results indicate that MgO film can be formed via the aqueous solution process successfully, of which characteristics are comparable to those of MgO film formed by e-beam evaporation process.

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A Study on the QC Process Chart (QC 공정도에 관한 연구)

  • 엄태원;정수일
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.15 no.26
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    • pp.137-150
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    • 1992
  • As a part of quality control activities for developing competitive products, the significant method of process quality assurance for solving initial production quality problems is just quality control process chart(QC process chart). However, the QC process chart which is used for domestic enterprises at present had obscured in basement and not itemized by industry and formally used. So. in this study, the improved QC process charts which classified by industry we suggested so that each enterprise may utilize them according to the each enterprise characteristics.

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Evaluation of Ease of Exchange of Subassembly Considering Module (모듈을 고려한 조립군의 교체성 평가)

  • 목학수;양태일;곽동영
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.170-180
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    • 2000
  • In this paper, to evaluate ease of exchange of subassembly considering module, it needs to analyze structure and function of subassembly, assembly and disassembly process. Exchange process of module can be divided into pre-process and in-process, and determination factors of exchange process are defined by analyzing characteristics of assembly and disassembly process. Based on the analysis of characteristics for structure and function of subassembly, influential factors of module can be proposed. Considered the interrelationship between determination factors of ease of exchange and influencing factors of module, ease of exchange can be evaluated.

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Integration of process planning and scheduling using simulation based genetic algorithms

  • Min, Sung-Han;Lee, Hong-Chul
    • Proceedings of the Korea Society for Simulation Conference
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    • 1998.10a
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    • pp.199-203
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    • 1998
  • Process planning and scheduling are traditionally regarded as separate tasks performed sequentially. But if two tasks are performed concurrently, greater performance can be achieved. In this study, we propose new approach to integration of process planning and scheduling. We propose new process planning combinations selection method using simulation based genetic algorithms. Computational experiments show that proposed method yield better performance when compared with existing methods.

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Effect of Induction Heat Bending Process on the Properties of ASME SA106 Gr. C Carbon Steel Pipes

  • Kim, Ki Tae;Kim, Young Sik;Chang, Hyun Young;Oh, Young Jin;Sung, Gi Ho
    • Corrosion Science and Technology
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    • v.14 no.2
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    • pp.47-53
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    • 2015
  • Recently, the bending process is greatly applied to fabricate the pipe line. Bending process can reduce welding joints and then decrease the number of inspection. Thus, the maintenance cost will be reduced. Induction heat bending process is composed of bending deformation by repeated local heat and cooling. By this thermal process, corrosion properties and microstructure can be affected. This work focused on the effect of induction heating bending process on the properties of ASME SA106 Gr. C low carbon steel pipes. Microstructure analysis, hardness measurements, and immersion corrosion test were performed for base metal and bended area including extrados, intrados, crown up, and down parts. Microstructure was analyzed using an optical microscope and SEM. Hardness was measured using a Rockwell B scale. Induction heat bending process has influenced upon the size and distribution of ferrite and pearlite phases which were transformed into finer structure than those of base metal. Even though the fine microstructure, every bent area showed a little lower hardness than that of base metal. It is considered that softening by the bending process may be arisen. Except of I2, intrados area, the others showed a similar corrosion rate to that of base metal. But even relatively high rate of intrados area was very low and acceptable. Therefore, it is judged that induction heat bending process didn't affect boric acid corrosion behaviour of carbon steel.

Fundamental Study on the Development of a New Incremental Roll Forming Process for Structural Pipe Manufacturing (구조용 파이프 생산을 위한 새로운 점진적 롤 성형 공정 개발에 관한 기초 연구)

  • Son, Jong Youn;Yoon, Hee Seok;Park, Won Kyun;Shim, Do Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.3
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    • pp.217-224
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    • 2017
  • Structural pipe frames are usually manufactured by complex processes, in which a straight pipe with an arbitrary cross-section is prepared via a roll-forming process and then fabricated into three-dimensional shapes by a secondary process. These conventional processes have low productivity. Recently, the inefficiency of the conventional processes has created the need to develop new forming technologies. In this study, a new incremental roll-forming process is proposed. The study is aimed at verifying the feasibility of the proposed process and investigating the fundamental process parameters using finite-element simulations. The result of the simulation demonstrates that the proposed process can be used effectively for cold fabrication of various shapes of structural pipes. In addition, the result of the investigation of parameters shows that the forming amount, number of roll sets, and distance between roll sets are significant factors to be considered in resolving dimensional errors of the product and improving its quality.

Collaborative Process to Facilitate BIM-based Clash Detection Tasks for Enhancing Constructability

  • Seo, Jung-Ho;Lee, Baek-Rae;Kim, Ju-Hyung;Kim, Jae-Jun
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.3
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    • pp.299-314
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    • 2012
  • One of reasons for introducing Building Information Modeling (BIM) is to support clash detection tasks by means of a 3D product model. In the conventional construction project process, clashes have been found during construction phase. However, it can cause cost overrun and time delay. In order to investigate and correct clash detections at design phase, relevant business process and guide for this task should be provided. This study aims to identify hindrances in clash detection tasks at the design phase and analyze its current process using IDEF0 model. Despite the convenience of IDEF0 as a systems analysis tool, professional participants might have difficulties to understand their own tasks according to business process. For this reason, in this research, Business Process Model and Notation (BPMN) is introduced to provide ideal process and required decision making governance. The provide BPMN model will provide insights for a BIM-based collaborative environment to enhance the constructability through the construction project.

Manipulation of Perpendicular Anisotropy in FePt Patterned Media for Ultra-high Density Magnetic Recording

  • Kim, Hyun-Su;Noh, Jin-Seo;Roh, Jong-Wook;Chun, Dong-Won;Kim, Sung-Man;Jung, Sang-Hyun;Kang, Ho-Kwan;Jeung, Won-Yong;Lee, Woo-Young
    • Proceedings of the Korean Magnestics Society Conference
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    • 2010.06a
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    • pp.70-71
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    • 2010
  • In this study, We fabricated FePt-based perpendicular patterned media using a selective combination of E-beam lithography and either Ar plasma etching (deposition-first process) or FePt lift-off (deposition-last process). We employed the deposition-last process to avoid chemical and structural disordering by impinging Ar ions (deposition-first process). For a patterned medium with 100 nm patterns made by this process, the out-of-plane coercivity was measured to be 5 fold larger than its in-plane value. The deposition-last process may be a promising way to achieve ultra-high density patterned media.

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Progressive Process Design for Delta Sash in Vehicles (차량용 델타샤시의 프로그레시브 공정 설계)

  • Ko, Young Jun;Kwak, Hyo Seo;Bae, Jun Ho;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.12
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    • pp.1161-1170
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    • 2014
  • Delta sash is an important part of automobile door, which has the functions of supporting and guiding seesaw of car's window, preventing dust and air from outside. In previous manufacturing process, each part of the delta sash was independently formed by tandem processes, and rubber is bonded to steel by poisonous glue. So, the previous processes, including roll forming process and toxic gases, had low production rate and high failure rate. In this study, progressive process design of the delta sash was proposed in order to increase productivity and high utilization of the materials. And instead of the poisonous glue used for adhesion of rubber in the previous tandem process, embossing and piercing processes were designed in the new guide to help the rubber to adhere well to steel. And the optimal piercing distance was designed to ensure structural safety, and prototypes were manufactured for verifying reliability of the processes.

Manufacturing Process Design of Aluminum Alloy Bolt (알루미늄 합금 볼트의 제조 공정 설계)

  • Kim, Ji-Hwan;Chae, Soo-Won;Han, Seung-Sang;Son, Yo-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.5
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    • pp.63-68
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    • 2010
  • The use of aluminum alloy parts in the automotive industry has been increasing recently due to its low weight compared with steel to improve fuel efficiency. Companies in the auto parts' manufacturing sector are expected to meet the government's strict environmental regulations. In this study, manufacturing process of aluminum alloy bolt has been designed from forming to heat treatment. Bolt forming process is composed of cold forging for body and rolling for thread. In this study only cold forging process is considered by employing the finite element method. In the cold forging process, preform shape was designed and damage value was considered for die design. Two steps of forging process has been developed by the simulation and a prototype was manugactured accordingly. As a final process, solution heat treatment and aging process was employed. A final prototype was found to meet the required specifications of tensile strength and dimension.