• Title/Summary/Keyword: Engine test

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Development Study of A Precooled Turbojet Engine for Flight Demonstration

  • Sato, Tetsuya;Taguchi, Hideyuki;Kobayashi, Hiroaiki;Kojima, Takayuki;Fukiba, Katsuyoshi;Masaki, Daisaku;Okai, Keiichi;Fujita, Kazuhisa;Hongoh, Motoyuki;Sawai, Shujiro
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.109-114
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    • 2008
  • This paper presents the development status of a subscale precooled turbojet engine "S-engine" for the hypersonic cruiser and space place. S-engine employs the precooled-cycle using liquid hydrogen as fuel and coolant. It has $23cm{\times}23cm$ of rectangular cross section, 2.6 m of the overall length and about 100 kg of the target weight employing composite materials for a variable-geometry rectangular air-intake and nozzle. The design thrust and specific impulse at sea-level-static(SLS) are 1.2 kN and 2,000 sec respectively. After the system design and component tests, a prototype engine made of metal was manufactured and provided for the system firing test using gaseous hydrogen in March 2007. The core engine performance could be verified in this test. The second firing test using liquid hydrogen was conducted in October 2007. The engine, fuel supplying system and control system for the next flight test were used in this test. We verified the engine start-up sequence, compressor-turbine matching and performance of system and components. A flight test of S-engine is to be conducted by the Balloon-based Operation Vehicle(BOV) at Taiki town in Hokkaido in October 2008. The vehicle is about 5 m in length, 0.55 m in diameter and 500 kg in weight. The vehicle is dropped from an altitude of 40 km by a high-altitude observation balloon. After 40 second free-fall, the vehicle pulls up and S-engine operates for 60 seconds up to Mach 2. High altitude tests of the engine components corresponding to the BOV flight condition are also conducted.

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Study on Configuration Design of Inlet and Exhaust Ducts of a Turboprop Engine for the Altitude Test Considering performance losses (성능손실을 고려한 고고도시험용 터보프롭 엔진 흡입구 및 배기구 형상설계에 관한 연구)

  • Kong, C.;Kim, K.;Lim, S.;Yoo, J.;Choi, K.
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.144-152
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    • 2011
  • In order to investigate the operation performance behaviors of the UAV's propulsion system to be operated long time in high altitude, the engine performance tests, which are simulated in the altitude engine test facility should be needed. If the test is performed in a existing altitude engine test facility, additional test apparatuses are required. Among them a proper design of the inlet and exhaust ducts that may directly affect the engine performance is very important. If the design is not adequate, the engine performance loss due to the flow behavior change and the pressure loss may be not similar to the real engine performance. In this work, firstly the engine inlet and exhaust ducts to be mounted to the existing altitude facility are modelled in 3D and its flow behaviors and pressure losses are analyzed using a commercial CFD tool, ANSYS's CFX, and the engine performance with the duct losses is calculated using the performance analysis program developed by C. Kong et al. Finally, the optimized inlet and exhaust ducts' configurations are proposed through the repeated analyses of various duct configurations.

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Study on Turbopump-Gas Generator Open-Loop Coupled Test (터보펌프-가스발생기 개회로 연계시험 연구)

  • Kim, Seung-Han;Nam, Chang-Ho;Kim, Cheul-Woong;Moon, Yoon-Wan;Seol, Woo-Seok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.5
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    • pp.563-568
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    • 2010
  • Turbopump-gas generator open-loop coupled tests are performed during the development of a 30tonf-LOx/Kerosene rocket engine. In the turbopump-gas generator open-loop tests, the propellants to gas generator are supplied from the outlets of turbopump, while the gas exhausted from the gas generator is vented out to the atmosphere, instead of being used to turbine driving. This paper presents the objectives, procedure, and results of the open-loop coupled test, in addition to a schematic representation of the test apparatus and the operating conditions for the test facility system and control system. The results of turbopump-gas generator open-loop coupled test confirm chill-down procedure, startup characteristics, nominal operability and smooth shutdown of the open-loop coupled Test Plant in test conditions simulating engine system operation environment.

Test Method for Engine Performance in Compression Ignition Engine (압축 착화기관의 엔진 성능 시험방법)

  • Kwon, Soon-Ik
    • Journal of the Korean Society of Industry Convergence
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    • v.5 no.4
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    • pp.295-299
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    • 2002
  • Specific fuel consumption or specific power output characteristics of an internal combustion engine are likely, in conventional applications, the most important operating criteria. In this work, the test method for the engine performance was introduced in a compression ignition(diesel) engine.

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Design of an Altitude Test Facility for Turbo Shaft Engine

  • Choi, Young-Hwan;Park, Sang-Joon;Lee, Joon-Won;Kim, Chun-Taek;Cha, Bong-Jun;Ahn, Iee-Ki
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.173-181
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    • 2008
  • Gas turbine engine for aircraft are usually operated at the altitude condition which is quite different from the ground condition. In order to measure the precise performance data at the altitude condition, the engine should be tested at the altitude condition by a real flight test or an altitude simulation test with an altitude test facility. In this paper describes the design of altitude test facility for turbo shaft engine. This facility will be located in test cell #2 at the Korea Aerospace Research Institute. Test Cell #2 will be used for altitude testing engines with mass flow rate up to 40kg/s and inlet temperatures in the range from $-65^{\circ}C$ to $200^{\circ}C$. The existing compressor/exhauster station with heater & cooler system will be used to simulate altitude conditions in Test Cell #2.

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A Study on Vehicle Application and Performance of LNG-Diesel Dual Fuel Engine (LNG-디젤 혼소엔진의 성능 및 실차 적용성 연구)

  • Lee, Seok-Hwan;Kim, Hong-Suk;Cho, Gyu-Baek;Hong, Sun-Cheol;Lee, Jin-Wook
    • Journal of ILASS-Korea
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    • v.16 no.2
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    • pp.97-103
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    • 2011
  • The electronically controlled diesel engine was converted to dual fuel engine system. Test engine was set up for investigating the power output, thermal efficiency and emissions. ND 13-mode tests were employed for the engine test cycle. The emission result of dual fuel mode meets Euro-4 (K2006) regulation and the engine performance of dual fuel engine was comparable to the performance of diesel engine. To estimate economical efficiency, test vehicles have been operated on a certain driving route repeatedly. Fuel economy, maximum driving distance per refueling and driveability were examined on the road including free ways. Developed vehicle can be operated over 500 km with dual fuel mode and shows 80% of diesel substitution ratio. Driveability of dual fuel mode is similar with that of diesel mode.

A Microcomputer-Based Data Acquisition/Control System for Engine Performance Test(II) -Construction and Evaluation of a Load Simulation System- (마이크로컴퓨터를 이용(利用)한 엔진 성능시험(性能試験)의 자동화(自動化)에 관한 연구(硏究)(II) -모의(模擬) 부하시험(負荷試験) 시스템의 구성(構成) 및 평가(評價)-)

  • Ryu, K.H.;Bae, Y.H.;Yoon, K.J.
    • Journal of Biosystems Engineering
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    • v.14 no.1
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    • pp.1-7
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    • 1989
  • This study was carried out to develop a system and methodology to simulate the engine load variation occuring during agricultural field operations for a laboratory engine test. The system consisted of an electric dynamometer, an Apple II microcomputer, and a data acquisition and control system. Several pieces of instruments were utilized to measure various engine performance data. Both engine torque and engine speed were fully controlled by a computer program. The dynamic characteristics of the system were analyzed through a series of tests and the limitations on the load simulation test were presented. The results of the study are summarized as follows: 1. Engine speed and toque were controlled by a computer program. The use of a stepping motor and reduction gears enabled engine speed be controlled within 1 rpm. 2. The natural frequency of the dynamometer-engine system was found to be around 5 Hz, at which the load simulation would be impossible because of resonance. 3. For the harmonic inputs with the frequencies above the natural frequency, the signal attenuated too much and therefore the load simulation was impossible. 4. The step response of the system showed an overshoot of 24.5 percent and the settling time for 5 percent criterion was around 3 seconds. 5. When actual field test data are utilized for load simulation, a low-pass filter should be included to attenuate the frequency components around and above the natural frequency.

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A Study on Exhaust Gas Characteristics and Engine Performance of EGR Valve Installed Engine for Development of EGR Valve Test System (EGR 밸브 평가 장치 개발을 위한 EGR 장착 엔진 성능 및 배출 가스 특성 연구)

  • Na, D.H.;Ko, C.S.;Seo, H.J.;Lee, C.E.
    • Journal of Drive and Control
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    • v.9 no.4
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    • pp.52-57
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    • 2012
  • In this study, in order to understand contents and ranges of design for the EGR Valve test system for improving quality and performance of EGR Valve, engine performance and exhaust gas characteristic of 3L-class diesel engine was analyzed. Experimental operation of engine performance test was performed with 50% engine load and 20% and 100% opening ratio of EGR Valve. From test of performance and exhaust gas characteristic of engine, torque output of engine and temperature and pressure of inlet and outlet of EGR Valve were measured. As a result, for design of EGR Valve test system, input fluid flow of EGR Valve must be set the same amount with exhaust gas flow that was below of engine speed of 2,500 rpm, and temperature of inlet of EGR Valve must be set under about $510^{\circ}C$. And the difference of temperature between inlet and outlet of EGR Valve must be over than about $200^{\circ}C$. Exhaust gas of inlet and outlet of EGR Valve were under 1 bar that was not considerable, and the difference of pressure between inlet and outlet of EGR Valve were under 1 bar that could not effect on mechanical operation of EGR Valve.

A Study on Development of Industrial Engine Monitoring System Using Smart Phone Application (스마트폰 앱을 이용한 산업용 엔진의 모니터링 시스템 개발에 관한 연구)

  • Jeong, C.S.;Kim, Y.S.;Jeong, Y.M.;Kho, J.H.;Jeong, K.S.;Lee, H.S.;Yang, S.Y.
    • Journal of Drive and Control
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    • v.10 no.2
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    • pp.7-12
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    • 2013
  • In this study, a wire/wireless communication system transmitting the operation data of engine from the ER (Engine Room) to the engine controller of ECR(Engine Control Room) has been developed through the communication of ISM(Industrial Science Medical) Band for the test operation environment improvement of medium speed engine. This wire/wireless communication system is composed of the RTU (Remote Terminal Unit) gathering and transmitting engine data as well as the MCU (Master Control Unit) receiving engine status information from the RTU to be sent to the engine controller (PLC). Through this study, a trial product of RTU and MCU has been manufactured. A test bench that has made temperature, pressure and pick-up sensor into a module for the local test of prototype was produced a test bench. In addition, at the same time save the data to a Web server and the smart phone real-time monitoring system has been developed using Wi-Fi communications. The ultimate objective of this study is to develop a wireless smart phone monitoring system of engine for the operator of engine to be able to monitor and control engine status even from the outside of engine room and control room based on this study.

Inlet Distortion Test of Gas Turbine Engine (가스터빈 엔진의 입구 유동 왜곡 시험)

  • Lee, Jin-Kun;Lee, Kyung-Jae
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.04a
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    • pp.339-345
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    • 2007
  • Inlet distortion test was performed at Korea Aerospace Research Institute in order to evaluate the degradation of engine performance under the distorted inlet condition. In this paper, only the inlet pressure distortion was taken into consideration. During the development process of the inlet distortion test technique, variable distortion screen was designed and evaluated under various test conditions to establish the experimental database of distortion for engine test. The result of inlet distortion test for engine shows that the operating point was changed toward the worse direction and the degradation of engine performance by inlet distortion was verified.

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