• 한국시뮬레이션학회논문지
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• 제12권3호
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• pp.41-53
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• 2003

The major components of an engine are engine block (or cylinder block), cylinder head, crank shaft, connecting rod and cam shaft. Thus the engine shop usually consists of six sub-lines, five machining lines and one assembly line. Flow line is the typical concept of layout for machining these parts, especially for engine block. In order to design an engine block machining line, several factors should be considered such as yearly production target, working hours, machines, tools, material handling equipments and so on. If the designers of manufacturing line were unaware of some factors those would be influenced on the system performance, it would make greater problems in the phase of mass production. Therefore the initial design of engine block machining line should be verified carefully. Simulation is the most powerful tool for analyzing the initial layout. This paper introduces the major factors those should be considered for designing the machining line and their effects on the system performance. 3D simulation models are developed with QUEST. Using the simulation model developed the initial layout is analyzed, and we suggest some ideas for improvement.

• 한국자동차공학회논문집
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• 제5권3호
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• pp.147-158
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• 1997

This paper presents the analysis technique and procedure of main engine components-cylinder block, cylinder liners, gasket and cylinder head-using the finite element method, which aims to assess mainly the potential of lower oil consumption in a view point of engine design and to decide subsequently the accuracy of engine design which was done. The F.E. model of an engine section consisting of one whole cylinder and two adjacent half cylinders is used, whereby the crankcase is cut off at the block bottom deck. By means of a 3-dimensional F.E. model-including cylinder block, liners, gasket, cylinder head, bolts and valve seat rings as separate parts a linear analysis of deformations and stresses was performed for three different loading conditions;assembly, thermal and gas loads. For the analysis of thermal boundary conditions also the temperature field had to be evaluated in a subsequent step.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2009년도 추계학술대회 논문집
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• pp.143-149
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• 2009

Recently, according to the tendency to the more comfortable automobile, the improvement of performance of the cooling fan is required. The performance of cooling fan is affected by many peripheral parts, such as radiator, condenser, engine block and etc. Therefore, it is important to consider the effect of peripheral components on the fan performance in design and analysis stages. In this paper, the performance of automobile cooling fan is investigated experimentally by using the large capacity fan tester based on the ASHRAE and the AMCA standards. In particular, the various spacing between cooling fan and engine block are considered to obtain the effect of engine block. An empirical relation between the fan flow rate and the spacing was proposed.

• 한국자동차공학회논문집
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• 제24권4호
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• pp.416-424
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• 2016

A robust design of head gasket is pursued by using FEA model of engine assembly. Engine assembly model consists of cylinder head, block, gasket, and head bolt is constructed to understand a complex behavior of this engine compound. Thermal loading is performed on the assembled engine cylinder and block to obtain temperature field. Firing load is added to the results of heat transfer analysis to simulate the engine operation condition. Temperature filed results from heat transfer analysis are mapped into the structural mesh. Contact pressure distribution along the bead has been monitored for the engine operation condition. Based on the results obtained from the analysis, Taguchi method has been adopted for a robust design process of head gasket. Among the control factors, bolt size affects most robustness of head gasket sealing.

• 한국자동차공학회논문집
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• 제6권5호
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• pp.211-221
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• 1998

Thermal behavior on the cylinder block of a 4-cylinder, 4-stroke 2.0L SOHC gasoline engine was numerically and experimentally analyzed. The numerical calculation was performed using the finite element method. The cylinder block was modelled as a three dimensional finite element by considering its geometry. The physical domain was devided into hexahedron elements. 16 thermocouples were installed at points of 2mm inside from cylinder wall near top ring of piston in cylinder block, which points have suffered major thermal loads and suggested as proper measurement points for engine design by industrial engineers. Under full load and 9$0^{\circ}C$ coolant temperature condition, temperature behavior of cylinder block according to engine speed were analyzed. The results showed that temperature rose gradually to conform to a function of 2nd~4th order of engine speed at intake side, exhaust and siamese side, respectively. As engine load was changed from 100 to 50% by 25% step, temperature curve also conformed to 2nd~7th order function of engine speed. Temperature differences by load condition were similar among 100, 75% and 50%. Under full load and coolant temperature of 11$0^{\circ}C$, temperature behavior were also analyzed and the result also showed conformance to 2n d~7th order function of engine speed. Temperature curve was transferred in parallel upwards corresponding coolant temperature rise.

• Journal of Mechanical Science and Technology
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• 제16권8호
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• pp.1095-1101
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• 2002

The load characteristics of engine main bearing are very important in the design of crankshaft and engine block. The stiffness of crankshaft and block, or the optimal dimension of the bearing can be determined according to the load level. This paper presents the load characteristics of engine main bearing. Two components of the main bearing load are measured during engine firing and motoring. The vertical and horizontal load components are measured by using the dynamic load cell mounted in each main bearing cap bolt. The measured main bearing loads are compared with calculated results by using the statically determinate method. The theoretical results, provided in this study, agreed well with the experimental results. The presented results are very useful for achieving optimal design of engine.

• 한국산업융합학회 논문집
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• 제26권4_2호
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• pp.649-656
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• 2023

Recently, global warming has become severe, and regulation is established for carbon savings each field. its regulation is applied to various fields using IC engine such as automobile, ship, agricultural machine. Therefore engine block applied Common Rail Direct Injection(CRDI) technology, that carry out thermal-structure analysis to examine design. The thermal load about 900℃ by explosion was applied in cylinder. And pressure about 9 MPa(90 Bar) was applied to structure analysis. As a result, it was the highest at 185.99℃ at the top of cylinder. Static-structure analysis applied thermal load, that was shown maximum equivalent stress at 142.59 Mpa and Maximum principal stress 145.03 MPa, Minimum principal stress -149 MPa. When compare analysis results to material property, it design is safety structurally.

• 대한기계학회논문집A
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• 제32권5호
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• pp.402-410
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• 2008

The heavy duty diesel engine must have a large output for maintaining excellent mobility. In this study, a three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis. The FE model of the heavy duty diesel engine main parts consisting with four half cylinder was selected. The heavy duty diesel engine parts includes with cylinder block, cylinder head, gasket, liner, bearing cap, bearing and bolts. The loading conditions of engine were pre-fit load, assembly load, and gas load. As the results of structural analysis, because the stress values of cylinder block and bearing cap did not exceed the basic design can be satisfied. But on the part which contacts with cylinder block and bearing cap the stress value exceeds the allowable strength of material. In order to decrease the stress at that part, it was optimized with parametric study.

• 대한전자공학회논문지SD
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• 제46권6호
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• pp.39-47
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• 2009

본 논문에서는 차세대 무선랜인 802.11n의 구현에 필요한 802.11 MAC을 두 가지 버전으로 설계하였다. 설계한 첫 번째 MAC 엔진은 송신과 수신블록, 백오프, 채널관리블록을 하드웨어로 설계하였고, 프로토콜 컨트롤 블록과 MLME, MSDU처리 블록을 소프트웨어로 설계하였다. 설계된 MAC 엔진은 40Mbps의 최대전송속도를 갖지만, SIFS 구간, ACK 프레임 전송과정에 소프트웨어 오버헤드로 인하여 실제 네트워크에서 정확한 동작을 보장하지 못하고 802.11n에 적용할 수 없었다. 이러한 문제를 개선한 두 번째 MAC 엔진은 MSDU처리블록, 프로토콜 컨트롤 블록을 포함한 프레임 전송에 관련된 블록들을 하드웨어로 설계하였다. 개선된 MAC 엔진은 802.11 환경에서 73Mbps의 최대 전송속도를 갖고, 802.11n 환경에서 프레임 Aggregation을 이용하면 129Mbps의 최대 전송속도를 갖는다. 본 논문에서 설계한 MAC 엔진은 차세대 무선랜에 적합한 구조임을 알 수 있다.

• 한국통신학회논문지
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• 제29권5B호
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• pp.465-475
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• 2004

Transport Control Protocol (TCP)은 소프트웨어로 구현되어 네트워크로 입출력되는 데이터를 처리하는 역할을 한다. 네트워크 기술의 향상으로 CPU에서 수행되는 TCP의 처리가 새로운 병목점으로 등장하고 있다. 또한 iSCSI와 같은 Storage Area Network (SAN) 에서도 TCP의 고속 처리가 전체 시스템의 성능을 결정하는 주요 관건이 되고 있다. 이러한 TCP를 하드웨어로 구현할 경우, 엔드 시스템에서의 CPU의 부하를 줄이고, 고속의 데이터 처리가 가능하여진다. 본 논문에서는TCP의 고속 처리를 위한 전용 하드웨어 엔진에 관하여 다룬다. TCP 하드웨어 는 TCP Connection을 담당하는 블럭과 Receive flow 를 위한 Rx TCP 블럭, Transmit Flow를 위한 Tx TCP 블럭으로 구성된다. TCP Connection 볼럭은 TCP connection 상태를 관리하는 기능을 수행한다. Rx TCP 블록은 네트워크로부터 패킷을 받아 헤더와 데이터 처리를 담당하는데, 헤더 정보를 parsing 하여 전달하고, 데이터를 순서에 맞게 조립하는 역할도 담당한다. Tx TCP 블럭은 CPU로부터 온 데이터를 패킷을 만들어 네트워크로 전송하는 기능, 신뢰성 있는 데이터 전송을 위한 재전송 기능1 Transmit Window 의 관리와 Sequence Number를 생성, 관리하는 기능을 담당한다. TCP 하드웨어 엔진을 검증하기 위한 여러 가지 Testcase들이 수행되었으며, 구현된 TCP 전용 하드웨어 엔진을 0.18 마이크론 기술을 사용하여 Synthesis 한 결과, 입출력 데이터를 저장하기 위한 버퍼를 제외하곡 51K 게이트가 소요됨을 보았다.