• Title/Summary/Keyword: Engine Assembly

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Development of Piston-Ring Assembly Friction Force Measuring System (피스톤-링 결합체 마찰력 측정시스템의 개발)

  • 윤정의;김승수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.3
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    • pp.94-104
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    • 1994
  • In order to improve engine performance and its reliability it is very important to find the friction force between piston-ring assembly and cylinder wall in engine operating conditions. A new system was developed for the piston-ring assembly friction force measurement. This system had a relatively high fundamental frequency at 884 Hz and a fine resolution of 0.5N in friction force measurement. Comparing with existing floating liner systems this systems required small installation space and at the same time alleviated the system noise problem induced by the thrust and slap impulse forces.

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Structural Analysis on the Heavy Duty Diesel Engine and Optimization for Bearing Cap (대형 디젤엔진의 구조응력해석 및 베어링 캡의 최적설계)

  • Lee, Jae-Ok;Lee, Young-Shin;Lee, Hyun-Seung;Kim, Jae-Hoon;Jun, Joon-Tak;Kim, Chul-Goo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.5
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    • pp.402-410
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    • 2008
  • The heavy duty diesel engine must have a large output for maintaining excellent mobility. In this study, a three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis. The FE model of the heavy duty diesel engine main parts consisting with four half cylinder was selected. The heavy duty diesel engine parts includes with cylinder block, cylinder head, gasket, liner, bearing cap, bearing and bolts. The loading conditions of engine were pre-fit load, assembly load, and gas load. As the results of structural analysis, because the stress values of cylinder block and bearing cap did not exceed the basic design can be satisfied. But on the part which contacts with cylinder block and bearing cap the stress value exceeds the allowable strength of material. In order to decrease the stress at that part, it was optimized with parametric study.

Simulation of Secondary Motion of Piston Assemblies (피스톤 어셈블리의 2차 운동에 관한 시뮬레이션)

  • 오병근;조남효
    • Journal of the Korea Institute of Military Science and Technology
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    • v.3 no.2
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    • pp.231-243
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    • 2000
  • This paper describes a simulation of secondary motion of piston assemblies using PISDYN by Ricardo. Motions of the piston, pin, rod and skirt are separately calculated, by integrating equations of motion for individual components and dynamic degrees of freedom. The effects of engine speed at full load and pin offsets on the piston assembly secondary motions, forces and friction were investigated in parametric study for 4-cylinder gasoline engine. Results show that lateral displacement and friction loss of the piston increase as a function of engine speed. The lateral motion of the piston is affected by the change in pin offset. The minimum friction loss for the condition of 4800rpm WOT occurs at a pin offset of 1.6mm.

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Conceptual Design of Penumatic System Routing for Liquid Rocket Engine (액체로켓엔진의 공압류 라우팅 개념 설계)

  • Kim, Okkoo;Park, Soonyoung;Jung, Eunhwan
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.1112-1114
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    • 2017
  • The liquid rocket engine determines the routing of the component placement and layout by adapted the cycle method, the hardware configuration, the gimbal type on the functional implementation, and so on. In this paper, the conceptual routing of major pneumatic lines such as helium (He) supply pneumatic line for driving, many purge pneumatic line and main ignition line based on the main components installed in the liquid rocket engine was performed.

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Study of Lay-out Design Concept for Liquid Rocket Engine System (액체로켓엔진 시스템 Lay-out 설계 개념 연구)

  • Chung, Yong-hyun;Lee, Eun-Seok
    • Journal of Aerospace System Engineering
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    • v.1 no.4
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    • pp.42-45
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    • 2007
  • The process of Lay-out design and assembly for liquid rocket engine was presented and the Lay-out design for main components of liquid Rocket engine system was studied. Vertical direction is recommended in the case of turbopump's arrangement. If the length of pipe between gas-generator with turbopump's turbine is shorter, gas-generator is stable. The arrangements of main valves are recommended as near disposition to combustion chamber, because shut-down process time is shorter. Interference with launch vehicle and structural strength considering gimbal actuator's force and control performance is considered in the case of gimbal actuator's supporter design.

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Structural and Dynamic Analysis of Mineral/glass Reinforced Polypropyolene Compound Automotive Engine Cover (Mineral/glass Reinforced Polypropylene Compound 재질 엔진 커버의 구조 및 동적 해석)

  • Kim, Beom-Keun;Kim, Heung-Seob;Kim, Yong-Su;Cho, Gyu-Chul;Jeong, Jae-Kwan
    • Composites Research
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    • v.20 no.3
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    • pp.63-66
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    • 2007
  • Structural analysis of automotive engine cover under vibration excitation is performed by finite element analysis (FEA) in order to identify the critical area of the structure. Assembly load due to the tightening of the bolts as well as the vibration excitation were considered to describe the actual loading condition. Natural frequencies of the system were extracted considering the damping effect of the structure. Dynamic analysis was performed based on the extracted natural frequency of the system. Experimental modal analysis (EMA) and measurement of strains were performed to verify the results of the analysis. Analysis results correlated closely with the experimental results. Analysis and experiments showed that contribution of the assembly load should not be ignored to predict the structural failure of the engine cover.

Design and Analysis of the Fuel Boost Pump for the Aircraft (항공기용 연료승압펌프 설계)

  • Lee, Jung-hoon;Kim, Joon Tae
    • Journal of Aerospace System Engineering
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    • v.6 no.4
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    • pp.18-23
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    • 2012
  • The fuel boost pump for the aircraft was first indigenously developed in Korea. It is one of the core component for fuel subsystem and composed of motor assembly, impeller assembly, and body assembly with BLDC motor. It shall provide some amount of fuel to engine system continuously for any flight condition considering sudden altitude change and any attitude. This paper describes the procedures and the results for the design, the integration, and the performance analysis of the fuel boost pump.

A Heuristic for Efficient Scheduling of Ship Engine Assembly Shop with Space Limit (공간제약을 갖는 선박용 엔진 조립공장의 효율적인 일정계획을 위한 발견적 기법)

  • Lee, Dong-Hyun;Lee, Kyung-Keun;Kim, Jae-Gyun;Park, Chang-Kwon;Jang, Gil-Sang
    • IE interfaces
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    • v.12 no.4
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    • pp.617-624
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    • 1999
  • In order to maximize an availability of machine and utilization of space, the parallel machines scheduling problem with space limit is frequently discussed in the industrial field. In this paper, we consider a scheduling problem for assembly machine in ship engine assembly shop. This paper considers the parallel machine scheduling problem in which n jobs having different release times, due dates and space limits are to be scheduled on m parallel machines. The objective function is to minimize the sum of earliness and tardiness. To solve this problem, a heuristic is developed. The proposed heuristic is divided into three modules hierarchically: job selection, machine selection and job sequencing, solution improvement. To illustrate its effectiveness, a proposed heuristic is evaluated with a large number of randomly generated test problems based on the field situation. Through the computational experiment, we determine the job selection rule that is suitable to the problem situation considered in this paper and show the effectiveness of our heuristic.

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Performance Test of Turbopump Assembly for 75 Ton Liquid Rocket Engine Using Model Fluid (75톤급 액체로켓엔진용 터보펌프 조립체의 상사매질 성능시험)

  • Hong, Soon-Sam;Kim, Jin-Sun;Kim, Dae-Jin;Kim, Jin-Han
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.2
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    • pp.56-61
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    • 2011
  • Performance test of a full-scale turbopump assembly for a 75 ton class liquid rocket engine was carried out at full speed. Model fluid was used as a working medium: liquid nitrogen for the oxidizer pump, water for the fuel pump, and hot air for the turbine. The turbopump was operated stably, satisfying the performance requirements. Head coefficient and flow coefficient of the pumps remained constant at the speed-increasing period. In terms of performance characteristics of pumps and turbine, the results from the turbopump assembly test showed a good agreement with those from the turbopump component tests.

Performance Test of Turbopump Assembly for 75 Ton Liquid Rocket Engine Using Model Fluid (75톤급 액체로켓엔진용 터보펌프 조립체의 상사매질 성능시험)

  • Hong, Soon-Sam;Kim, Jin-Sun;Kim, Dae-Jin;Kim, Jin-Han
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.27-32
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    • 2010
  • Performance test of a full-scale turbopump assembly for a 75 ton class liquid rocket engine was carried out at full speed. Model fluid was used as a working medium: liquid nitrogen for the oxidizer pump, water for the fuel pump, and hot air for the turbine. The turbopump was operated stably, satisfying the performance requirements. Head coefficient and flow coefficient of the pumps remained constant at the speed-increasing period. In terms of performance characteristics of pumps and turbine, the results from the turbopump assembly test showed a good agreement with those from the turbopump component tests.

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