• Title/Summary/Keyword: Endurance

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Utilizing virtual vibration tests to optimize physical endurance tests

  • Kihm, Frederic
    • Advances in aircraft and spacecraft science
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    • v.5 no.2
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    • pp.239-249
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    • 2018
  • Physical tests are performed at various stages of the development cycle of a product, from prototype validation to product qualification. Although costly, there are growing demands for qualification tests like endurance vibration testing to be more representative of the real world. At the same time there are growing demands to assess the durability of these items based on FEA simulation. In this paper, we will explain how to set up a CAE-based test and how to correlate the results with some physical measurements. Specific assumptions will be explained and some advantages of using virtual tests will be highlighted such as the reduction of the number of prototypes needed, investigations on failures, evaluation of the level of reliability via sensitivity analysis, evaluation of the margins are at the end of a successful test. This presentation will therefore focus on explaining and showing how virtual tests can enrich the exploitation of physical tests.

Selection of Internal Clearance for Automotive Wheel Bearings Considering an Assembling Procedure (조립과정을 고려한 차륜용 베어링의 내부틈새 선정)

  • 현준수;안태길;김성근
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.51-57
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    • 2000
  • An automotive wheel bearing is one of the most important components to guarantee the service life of a passenger car. The endurance lift of a bearing is affected by many parameters such as material properties, heat treatment, lubrication conditions, temperature, loading conditions, geometry, internal clearance and so on. Under the same geometry and loading conditions, the internal clearance is the most effective parameters on the endurance lift of a bearing. Generally, bearings have the longest lift with a little negative internal clearance. But it is very difficult to measure and modify the internal clearance after a wheel bearing is assembled. In this paper, we analyze the effect of an assembling procedure on the clearance of wheel bearings and suggest a method to determine optimal clearance for automotive wheel bearings by selecting initial bearing clearance.

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A Study on Endurance Estimation of 3D Sprag Type Ultra Precision Reverse-Locking Clutches under Contact Condition (접촉상태에 있는 의 초정밀 역전방지클러치의 3D SPRAG TYPE 내구성 평가에 관한 연구)

  • 이상범;서정세;이석순;이태선;최중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1429-1433
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    • 2004
  • Recently, a dangerous event occurred at the field industry and mechanical system. At developed by SUNGGOK corp. a R-L clutches of a small and high capacity serves safety device from a variety environment of mechanical system, it permits transmission of driving torque form input to output shaft in both directions of rotation, but restrains any feedback torque of the driven load from rotating the output shaft in either direction. This study was carried out to demonstrate through finite element methode and durability estimation for safety of the R-L clutches without sliding during the engagement process. As results, we organized about endurance test methode when applied rated torque.

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The Design of Flux Barrier for Improvement of Demagnetization Endurance in BLDC Motor

  • Kim, Cheol-Min;Kim, Dong-Yeong;Cho, Gyu-Won;Kim, Gyu-Tak
    • Journal of Electrical Engineering and Technology
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    • v.9 no.6
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    • pp.2181-2186
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    • 2014
  • Generally, the motor inside vehicle is exposed to highly ambient temperature and large vibration according to repeatedly starting and stopping for very short time. So, in this paper, the rotor shape design was performed to improve demagnetization endurance by considering the starting current of the Brushless DC (BLDC) Motor through the Finite Element Method(FEM). As a result, the partial irreversible demagnetization was occurred by starting current at the end of Permanent Magnets of the basic model. To solve this problem, the flux barrier design was performed and the flux on the rotor core was limited. Accordingly, demagnetization endurance and operating characteristics were improved.

Aerodynamic Design Optimization of Smart UAV Wing Airfoil (스마트 무인기 날개용 에어포일의 공력최적설계)

  • Park Y M.;Chung J D.;Kim Y. S.;Choi S. W.
    • 한국전산유체공학회:학술대회논문집
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    • 2004.10a
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    • pp.193-196
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    • 2004
  • Numerical optimization method of long endurance airfoil has been performed with a RSM(Response Surface Method) for smart UAV wing design. For the base line airfoil, NACA 64621 airfoil was selected and optimized to satisfy long endurance condition for smart UAV Aerodynamic coefficients required for RSM are obtained by using 2-D Navier-Stokes solver with Spalart-Allmaras turbulence model. The optimized airfoil showed increased maximum lift and endurance factors together with reasonable thickness ratio.

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Certification Criteria and Safety Assessment for High Altitude Long Endurance Unmanned Aerial Vehicle (장기체공 무인항공기 기술기준 및 안전성 평가 연구)

  • Ko, Joon Soo;Kim, Kyungmok
    • Journal of Aerospace System Engineering
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    • v.10 no.2
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    • pp.7-13
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    • 2016
  • Multi disciplinary approach for aerodynamics, structure, propulsion, and flight control system is necessary to develop High Altitude Long Endurance Unmanned Aerial Vehicles (HALE UAV). Various HALE UAV development trends are surveyed to understand their operational requirements. Separating the UAV Take Off Weight by 150kg, Airworthiness implementation direction for HALE UAV is studied under the current Airworthiness regulations. NATO STANAG 4671 and STANAG 4703 Airworthiness certification criteria are analyzed, and their applicability was proposed for future HALE UAV development. In addition, minimization of the risk for UAV is studied by considering probability of cumulative catastrophic failure for HALE UAV. This Hazard Risk Index can support the future UAV Airworthiness Certification Criteria.

Photodegradation of Paper Treated by Photostabilizer (광안정제(光安定劑)를 처리(處理)한 종이의 광열화(光劣化))

  • Kim, Bong-Yong
    • Journal of the Korean Wood Science and Technology
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    • v.23 no.3
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    • pp.23-27
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    • 1995
  • Several characteristic results of physical and optical properties of paper treated by UV light were obtained in the previous papers(Kim et al. 1988). In this paper, folding endurance and brightness of paper prepared by spraying photostabilizer were examined in order to elucidate photodegradation phenomena, UV light absorber and radical scavenger were most effective in preventing of folding endurance decrease. These results may be indicated that depolymerization of cellulose and hemicellulose chains leading to degradation of paper mechanical properties mainly caused by radical reaction. Ineffective hydroperoxide decomposer may be explained because of auto-oxidation reactions before forming stable compound from hydroperoxide.

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A Study on Performance Simulation of an Reciprocating Engine for Small Long Endurance Unmanned Aerial Vehicles (소형 장기체공 무인기용 왕복엔진 성능 예측 시뮬레이션 연구)

  • Chang Sung-Ho;Koo Sam-Ok;Shin Younggy
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.7 s.238
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    • pp.820-827
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    • 2005
  • Development of an engine with good fuel economy is very important for successful implementation of long endurance miniature UAVs (unmanned aerial vehicles). In the study, a 4-stroke glow-plug engine was modified to a gasoline-fueled spark-ignition engine. Engine tests measuring performance and friction losses were conducted to tune a simulation program for performance prediction. It has been found that excessive friction losses are caused by insufficient lubrication at high speeds. The simulation program predicts that engine power and fuel economy get worse with high altitude due to increasing portion of friction losses. The simulation results suggest quantitative guidelines for further development of a practical engine.

Strength Design of Driveshafts for Passenger Cars (승용차용 구동축의 강도설계)

  • Jeong, Chang-Hyun;Jung, Do-Hyun;Bae, Won-Rak;Kim, Jin-Yong;Im, Jong-Soon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.3
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    • pp.114-123
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    • 2007
  • We are going to propose equations for stable static and endurance strength design of driveshafts. It is very important to decide the contact normal stress of internal components of CV joints. We can estimate the strength, torque capacity, endurance life of CV joints from contact normal stress by presented equation in this paper. Besides it can be shown the equation for shaft design.

Endurance of Pneumatic Valve with a Multi-bender PZT Actuator (적층 벤더형 압전식 공압밸브의 내구 특성)

  • Yun, So-Nam;Park, In-Sub
    • Journal of Power System Engineering
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    • v.18 no.2
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    • pp.31-36
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    • 2014
  • In this paper, pneumatic valve which consists of valve body, valve controller, nozzle and a multi-bender PZT actuator was suggested and fabricated. The fabricated pneumatic valve was experimented for performance evaluation. From the experimental results, we know that the flow rate of the suggested valve is 23 lpm at the pressure difference of 1bar and the maximum flow rate is 30 lpm at the pressure difference of 4 bar. The flow rates after endurance test of 9.8 million were 22.57 lpm and 28.62 lpm at the pressure difference of 1bar and 4bar, respectably. Finally, it was verified that the B10 life of the suggested pneumatic valve is over 50 million.