• 제목/요약/키워드: Electroplating method

검색결과 143건 처리시간 0.022초

미스트중 6가 크롬 측정을 위한 IC/Visible Spectrophotometry 방법 (Shin & Paik′s Method)의 현장 평가 (Field Validation of an IC/Visible Spectrophotometry Method for the Determination of Cr(VI) in Mist)

  • 신용철;백남원;김상우;김선자;이유미
    • 한국환경보건학회:학술대회논문집
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    • 한국환경보건학회 2002년도 춘계 국제 학술대회
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    • pp.40.1-43
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    • 2002
  • The purpose of this study was to evaluate a new sampling and analytical method for the determination of hexavalent chromium, Cr(VI) in mist from field plating operation. The Procedures of this new method (Shin & Paik's Method) are as the following: Airborne hexavalent chromium is collected on polyvinyl chloride (PVC) filter according to the National Institute for Occupational Safety and Health (NIOSH) Method 7600, and the filter sample is placed in a screw-capped vial and soaked with 2% NaOH/3% Na₂CO₃ solution immediately after sampling. The Cr(VI) sample is analyzed by ion chromatography/visible spectrophotometry (IC/VS) according to the U.S. Environmental Protection Agency (EPA) Method 218.6. The airborne Cr(VI) concentrations measured by this method were compared with those determined by three reference methods: One (NIOSH/EPA Method) consisted of sampling airborne Cr(VI) on PVC filters and storing the sample filters in screw-capped vials according to the NIOSH method, and analyzing Cr(VI) in samples using IC/VS according to the EPA method. The second method (Impinger Method/NaHCO₃) consisted of absorbing airborne Cr(VI) into 0.02 MN/sub a/Hco₃ solution in midget impinger, and analyzing the Cr(VI) in samples using IC/VS. The third method was the OSHA Method Id-215. Using these four different methods, four replicates of air samples were collected at an electroplating process and analyzed simultaneously. Two-way ANOVA and Paired t-test were used to test difference among values determined by the methods. There was no significant difference and a strong correlation (r/sup 2/=0.99) between Cr(VI) concentrations measured by the shin & Paik's Method and an impinger method (p>0.05). However, Cr(VI) concentrations determined by Shin & Paik's Method were Significantly different form those by the NIOSH/EPA Method (p<0.05) or the OSHA method (p<0.05). The Cr(VI) concentrations of Shin & Paik's Method were Significantly higher than those of the NIOSH/EPA Method or the OSHA method. We concluded that the Shin & Paik's Method could prevent Cr(VI) losses caused by reduction and give more reliable results of airborne Cr(VI) concentrations in work environments.

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전기도금을 이용한 스테인레스 스틸 각형 선재의 굵기 증가 후 물성 변화 (Change of physical properties after diameter increase by electroplating of orthodontic rectangular stainless steel wire)

  • 이정석;이기헌;황현식
    • 대한치과교정학회지
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    • 제33권2호
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    • pp.131-140
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    • 2003
  • 본 연구는 전기도금을 이용하여 각형 선재의 굵기를 증가시킨 후 기존의 선재와 물성을 비교함으로써 이의 임상적 적용 가능성을 알아보고자 시행되었다. 한 변의 길이가 0.016 인치인 정사각형 스테인레스 스틸 교정용 선재에 니켈 전기도금을 시행하여 굵기를 0.001 인치 증가시켜 한 변의 길이가 0.017인치인 정사각형 선재로 만들었고 도금층의 밀착성을 증진시키기 위해 $400^{\circ}C$의 전기로에서 10분간 열처리를 시행하였다 시편의 물성변화를 알아보기 위하여 전기도금을 이용하여 제작된 15개의 시편을 실험군(016P군)으로, 기존의 0.016 인치 (016군), 0.017 인치 (017군) 스테인레스 스틸 교정용 선재를 대조군으로 설정한 후 3점 굴곡 시험과 비틀림 시험을 시행하여 다음과 같은 결과를 얻었다. 1. 3점 굴곡 시험 결과 0l6P군이 016군에 비해 강성과 항복강도, 극한강도 모두 증가하는 경향을 보였으며, 강성과 극한강도는 통계적으로 유의한 차이가 있었다(p<0.05). 2. 3점 굴곡 시험 결과 0l6P군이 017군보다 강성과 항복강도, 극한강도 모두 낮은 경 향을 보였으며, 강성은 통계적으로 유의한 차이가 있었다(p<0.05). 3. 비틀림 시험 결과 016P군이 016군에 비해 비틀림 강성과 항복 비틀림 모멘트, 최대 비틀림 모멘트 모두 높았으며, 통계적으로 유의한 차이가 있었다(p<0.05). 4. 비틀림 시험 결과 016P군이 017군에 비해 비틀림 강성과 항복 비틀림 모멘트, 최대 비틀림 모멘트 모두 낮은 경향을 보였으며, 이 중 항복 비틀림 모멘트와 최대 비틀림 모멘트에서 통계적으로 유의한 차이가 있었다(p<0.05). 이상의 결과를 요약해 보면 각형 선재에 도금을 시행하여 굵기를 증가시키고 물성이 증가될 수 있음을 알았다. 비록 도금을 시행한 016P군이 기존의 017군보다 강성이 낮았으나 이는 반대로 016P군이 017군보다 탄성이 높음을 나타내며 토크조절이 부족한 경우 브라켓 슬롯에 쉽게 삽입되어 교정력을 발휘할 것으로 기대된다.

Microdevice for Separation of Circulating Tumor Cells Using Embedded Magnetophoresis with V-shaped Ni-Co Nanowires and Immuno-nanomagnetic Beads

  • Park, Jeong Won;Lee, Nae-Rym;Cho, Sung Mok;Jung, Moon Youn;Ihm, Chunhwa;Lee, Dae-Sik
    • ETRI Journal
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    • 제37권2호
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    • pp.233-240
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    • 2015
  • The novelty of this study resides in a 6"-wafer-level microfabrication protocol for a microdevice with a fluidic control system for the separation of circulating tumor cells (CTCs) from human whole blood cells. The microdevice utilizes a lateral magnetophoresis method based on immunomagnetic nanobeads with anti-epithelial cell adhesive molecule antibodies that selectively bind to epithelial cancer cells. The device consists of a top polydimethylsiloxane substrate for microfluidic control and a bottom substrate for lateral magnetophoretic force generation with embedded v-shaped soft magnetic microwires. The microdevice can isolate about 93% of the spiked cancer cells (MCF-7, a breast cancer cell line) at a flow rate of 40/100 mL/min with respect to a whole human blood/buffer solution. For all isolation, it takes only 10 min to process 400 mL of whole human blood. The fabrication method is sufficiently simple and easy, allowing the microdevice to be a mass-producible clinical tool for cancer diagnosis, prognosis, and personalized medicine.

트위스트 다이아몬드 와이어의 성능향상을 위한 특성평가에 관한 연구 (A Study on New Twist-Diamond Wire Characteristics for Improving Processing Performance)

  • 박창용;권현규;팽발;정봉교
    • 한국기계가공학회지
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    • 제15권1호
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    • pp.26-33
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    • 2016
  • In this study, a new method to develop a fixed diamond wire for silicon wafer machining by the multi-wire cutting method was developed. The new twist diamond wire has improved performance with high breaking strength and chip flutes structure. According to these characteristics, the new twist diamond wire can be used in the higher speed multi-wire cutting process with a long lifetime. Except the design of the new structure, the twist diamond wire is coating by electroless-electroplating process. It is good for reducing breakage and the falling-off of diamond grains. Based on the silicon material removal mechanism and performance of the wire-cutting machine, the optimal processing condition of the new twist diamond wire has been derived via mathematical analysis. At last, through the tensile testing and the machining experiments, the performance of the twist diamond wire has been obtained to achieve the development goals and exceed the single diamond wire.

아연도금용 친환경 3가 크로메이트 표면처리기술 (Environment-friendly Trivalent Chromate Treatment for Zn Electroplating)

  • 김수원;이철태
    • 공업화학
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    • 제17권5호
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    • pp.433-442
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    • 2006
  • 금속표면처리 기술 분야에서 광범위하게 적용되어온 6가 크롬에 의한 부식억제방법은 더 이상 사용할 수 없는 단계에 이르렀다. 전 세계적으로 자동차 산업에 적용되기 시작한 이 6가 크롬사용에 대한 규제는 전자산업을 비롯한 모든 산업에 예외 없이 적용될 것이다. 이에 따라 새로운 부식억제 방법이 절대적으로 필요하며, 3가 크롬을 바탕으로 하는 새로운 부식억제 방법이 그 자리를 대신할 것이다. 따라서 본 총설에서는 6가 크로메이트 대체를 위한 화성코팅에 대한 공정 개발을 위해 현재까지 진행된 과정 및 제안된 3가 크롬화성코팅을 소개하여 획기적인 3가 크로메이트 화성코팅 공정의 확립에 기여하고자 한다.

실리콘 공정 및 동 도금 기술을 이용한 탐침형 정보저장장치의 전자기력 미디어 구동기 제작 (Development of an Electromagnetic Actuator for Probe-based Data using Si Storage by Process and Cu Electroplating)

  • 조진우;이경일;김성현;최영진
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제53권4호
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    • pp.225-230
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    • 2004
  • An electromagnetic actuator has been designed and fabricated for Probe-based data storage applications. The actuator consists of permanent magnets(SmCo) housing and a media Platform which is connected to the Si frame by four couples of Si leaf springs. In order to generate electromagnetic force, Cu coils were electroplated under the media platform. The magnetic field distribution was calculated with 3D Finite Element Method of Maxwell 3D program. The field strength felt by Cu coils was estimated to be about 0.33T when the distance between the media platform and permanent magnets is $200\mu\textrm{m}$. The static and dynamic motions of the actuator were analyzed by FEM method with ANSYS 5.3. The measured displacements of the actuator were about $\pm$$92\mu\textrm{m}$ for input current of $\pm$40㎃ and the resonance frequency was 100Hz. The proposed electromagnetic actuator can be utilized for media driver of probe-based data storage system.

355nm UV 레이저를 이용한 마이크로 렌즈 어레이 쾌속 제작 (Rapid Fabrication of Micro Lens Array by 355nm UV Laser Irradiation)

  • 제순규;박강수;오재용;김광렬;박상후;고정상;신보성
    • 한국레이저가공학회지
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    • 제11권2호
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    • pp.26-32
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    • 2008
  • Micro lens array (MLA) is widely used in information technology (IT) industry fields, for examples such as a projection display, an optical power regulator, a micro mass spectrometer and for medical appliances. Recently, MLA have been fabricated and developed by using a reflow method, micro etching, electroplating, micromachining and laser local heating. Laser local thermal-expansion (LLTE) technology demonstrates the formation of microdots on the surface of polymer substrate, in this paper. We have also investigated the new direct fabrication method of placing the MLA on the surface of a SU-8 photoresist layer. We have obtained the 3D shape of the micro lens processed by UV laser irradiation and have experimentally verified the optimal process conditions.

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도금공정 크롬시료 분석을 위한 Microwave Oven Digestion/Atomic Absorption Spectrophotometry 방법의 정확도 및 정밀도 평가 (Accuracy and Precision of Microwave Oven Digestion/Atomic Absorption Spectrophotometry for Analyzing Airborne Chromium Collected on MCE Filter in Plating Operation)

  • 이병규;이지태;신용철
    • 한국산업보건학회지
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    • 제11권1호
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    • pp.48-55
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    • 2001
  • The purpose of this study was to evaluate the analytical accuracy and precision of microwave oven digestion/atomi absorption spectrophotometry (AAS) for analyzing airborne chromium collected on mixed cellulose ester membrane (M filter from the work environment, and to compare the accuracy and the precision with those of the National Institute for Occupational Safety and Health (NIOSH) Method #7024 hot plate digestion/AAS method. For this study, field air sample pairs were collected from a electroplating process, and spiked samples in a laboratory were prepared and using these samples. Two digestion methods were comp; and evaluated in terms of recovery rate and bias as indices of accuracy and coefficient of variation as a index of precision. The results and conclusions are as follows. In spiked samples, the accuracies (% mean recoveries) of hot plate/AAS and microwave oven/AAS method were 97.19%, 97.1%, respectively, and the precisions (pooled respectively, and the precisions (pooled coefficient of variance, $CV_{pooled}$) 6.93% and 3.88%, respectively. The biases of hot plate ani microwave oven methods were 4.56 - 14.7% and 2.22 - 7.42% respectively. There was no statistically significant difference between hot plate and microwave oven methods recovery rates of spiked samples (p>0,05). Also, no statistically significant difference was shown among the concentrations of air samples determined by two method (p>0.05). In conclusion, microwave oven/AAS method h excellent accuracy and precision, and advantages such as time-saving and simple procedure in comparison with the classical NIOSH method. Therefore, this method can be use widely to analyze airborne chromium collected on MCE filter from the work environments.

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D.C. magnetron sputter를 이용한 Ag layer 건식 도금층의 특성 평가 국제 표준화에 대한 연구 (A Study on the standardize the characteristic evaluation of DC magnetron sputtered silver coatings for engineering purposes)

  • ;최진혁;임태관;정명준;이수완
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2015년도 추계학술대회 논문집
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    • pp.249-249
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    • 2015
  • Silver films have been of considerable interest for years due to their better performance relative to other metal films for engineering applications. A series of multi-layer silver coatings with different thickness (i.e. 0.3 um to 1.5 um) were prepared on Aluminium substrate containing copper undercoat by direct current (DC) magnetron sputtering method. For the comparative purpose, similar thickness silver coatings were prepared by electrolytic deposition method. Microstructural, morphological, and mechanical characteristics of the silver coatings were evaluated by means of scanning electron microscope (SEM), X-ray diffraction (XRD), Surface roughness test, microhardness test and nano-scratch test. From the results, it has been elucidated that the silver films prepared by DC magnetron sputtering method has superior properties in comparison to the wet coating method. On the other hand, DC magnetron sputtering method is relatively easier, faster, eco-friendly and more productive than the electrolytic deposition method that uses several kinds of hazardous chemicals for bath formulation. Therefore, a New Work Item Proposal (NWIP) for the test methods standardization of DC magnetron sputtered silver coatings has recently been proposed via KATS, Korea and a NP ballot is being progressed within a technical committee "ISO/TC107-metallic and other inorganic coating".

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아연백법 및 공침공정을 이용한 복합 중금속-시안착염 폐수의 현장처리(II) (The Treatment of Heavy Metal-cyanide Complexes Wastewater by Zn$^{+2}$/Fe$^{+2}$ Ion and Coprecipitation in Practical Plant (II))

  • 이종철;이영만;강익중
    • 대한환경공학회지
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    • 제30권5호
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    • pp.524-533
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    • 2008
  • 도금산업에서 배출되는 폐수는 독성이 강한 시안이온과 시안착화합물, 그리고 다양한 중금속이 함유되어 있다. 이러한 독성이 강한 시안이온 및 시안 착화합물의 처리는 알칼리염소법에 의한 시안 산화처리방법이 가장 일반적으로 잘 알려진 방법이다. 이는 시안이온은 분해 가능하나 시안 착화합물의 처리는 어려운 것으로 알려져 있고, 실제로 산업현장에서 수질환경보전법상 수질배출허용기준(나 지역) 1 mg/L을 초과하는 경우가 빈번하다. 본 연구에서는 앞서 밝힌 아연백법 및 공침공정을 이용한 복합 중금속-시안착염 폐수의 현장처리(I) (아래에서 "현장처리(I)"으로 표시 함)과 비교하여 크롬환원처리 후 Fe/Zn 공침공정을 적용하여 시안착염을 제거하고, 알칼리염소법에 의한 잔류시안 산화처리방법으로 검토하였다. 크롬처리는 6가 크롬을 3가 크롬으로 환원시 환원제로서 NaHSO$_3$를 사용하여 pH 2.0, ORP 250 mV, 반응시간 30 min.에서 99.9% 이상의 최대제거율을 얻을 수 있었다. Fe/Zn 공침에 의한 시안착염 제거실험은 pH 9.5, FeSO$_4$/ZnCl$_2$ 3.0 $\times$ 10$^{-4}$ mol, mixing rpm 240에서 시안이온의 제거효율은 98.24%(잔류시안농도: 4.50 mg/L)로 최대의 결과를 얻었다. 황화물 침전법에 의한 기타중금속(Cu, Ni)처리반응의 조건은 pH 9.0$\sim$10.0, 반응시간 30 min. mixing rpm 240에서 Cu의 경우 Na$_2$S 주입량 3.0 mol에서 99.9%, Ni의 경우 Na$_2$S 4.0 mol에서 93.86%의 최대결과를 얻었다. Fe/Zn공침처리 후 잔류시안농도 4.50 mg/L의 제거를 위하여 알칼리염소법을 실시한 결과 1차 산화반응은 pH 10.0 이상, ORP 350 mV, reaction time 30 min, 2차 산화반응은 pH 8.0 이하, ORP 650 mV, 반응시간 30 min.에서 제거효율 95.33%, 잔류시안농도 0.21 mg/L의 결과를 얻었다. 즉 (1) 크롬환원처리, (2) Fe/Zn 공침공정에 의한 시안착화합물 제거 및 기타 중금속(Cu, Ni) 처리, (3) 알칼리염소법에 의한 잔류시안 산화처리를 실시한 결과(아래에서 "현장처리(II)"로 표시 함) 시안의 잔류농도는 0.21 mg/L로서 수질 및 수생태계보전에 관한 법율의 수질배출허용기준(나 지역) 1 mg/L의 규제치 이하로 처리가 가능하다는 것을 현장 확인할 수 있었고 "현장처리(I)"보다 처리효율적인 측면이나 경제적인 측면에서 모두 양호한 결과를 얻을 수 있었다.