• Title/Summary/Keyword: Electrohydrodynamic(EHD) Jet Printing

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Electrohydrodynamic Continuous Jet Printing of Ni Ink for Crystalline Silicon Solar Cells (전기 수력학 인쇄공정을 이용한 실리콘 태양전지 전극용 Ni 잉크 제조 및 인쇄 공정 연구)

  • Lee, Youngwoo;Kim, Jihoon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.9
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    • pp.593-597
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    • 2015
  • Ni ink for electrohydrodynamic (EHD) continuous jet printing has been developed by using Ni nanoparticles mixed with conhesiveness provider. EHD continuous jet printing was used in order to realize $20{\mu}m$ pattern width. Ink stability was investigated by using Turbi-scan which monitors agglomeration and precipitation of nanoparticles in the ink for three days. The Turbi-scan results showed that the formulated Ni ink had been stable for 3 days without any indication of precipitation across the entire ink. Antireflection coating (ARC) layer in crystalline solar cell wafers was removed by laser ablation technique leading to the formation of 84 grooves where the Ni ink was printed by EHD continuous jet printing. The printability and microstructure of EHD-jet-printed Ni lines were investigated by using optical and electron microscopes. 84 Ni lines with the width less than $20{\mu}m$ were successfully printed by one-time printing without any misalignment and fill the laser-ablated ARC grooves.

Electrohydrodynamic Inkjet Printing System for Ultrafine Patterning (초정밀 미세 패턴을 위한 전기 수력학 잉크젯 프린팅 시스템)

  • Roh, Hyeong-Rae;Go, Jung-Kook;Kwon, Kye-Si
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.9
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    • pp.873-877
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    • 2013
  • The application of inkjet technology has been broadening from home printers to manufacturing tools. Recently, there have been demands for high-resolution printing, especially in the field of printed electronics applications. To improve upon the conventional inkjet printing patterning method, electrohydrodynamic (EHD) inkjet technology has recently attracted attention because droplets smaller than the nozzle diameter can be ejected and materials with wider viscosity range can be used for jetting. In this study, an EHD jet printing system for fine patterning is presented. To print various patterns based on drop on demand printing, vector and raster printing algorithm are implanted in the printing software. Fine conductive patterns with line width of less than $7{\mu}m$ can be easily achieved via EHD jet using a nozzle with inner diameter of $8{\mu}m$.

Electrohydrodynamic Ink Jetting Monitoring based on Current Measurement (전류 측정을 이용한 수력학적 잉크젯 토출 모니터링)

  • Kwon, Kye-Si;Lee, Dae-Yong
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.4
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    • pp.449-454
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    • 2012
  • The method for spraying of liquid through an electrical filed has become a printing method since it can make very small droplet. To increase the reliability using the electro-hydrodynamic (EHD) jet printing, the jetting status needs to be monitored. Vision measurement techniques using high speed camera has been used to visualize the jet images. However, it requires image processing of a lot of images after image acquisitions. So, it is difficult to understand jet behavior such as jetting frequency, jet repeatability etc. In this work, a low cost electrical current measurement method was developed to measure electrical current from EHD jet printing. To verify the jetting monitoring capability of developed circuit, images from high speed camera were processed for comparison purpose.

Enhanced Electrochemical Reactivity at Electrolyte/electrode Interfaces of Solid Oxide Fuel Cells with Ag Grids

  • Choi, Mingi;Hwang, Sangyeon;Byun, Doyoung;Lee, Wonyoung
    • Journal of the Korean Ceramic Society
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    • v.52 no.5
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    • pp.356-360
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    • 2015
  • The specific role of current collectors was investigated at the electrolyte/electrode interface of solid oxide fuel cells (SOFCs). Ag grids were fabricated as current collectors using electrohydrodynamic (EHD) jet printing for precise control of the grid geometry. The Ag grids reduced both the ohmic and polarization resistances as the pitch of the Ag grids decreased from $400{\mu}m$ to $100{\mu}m$. The effective electron distribution along the Ag grids improved the charge transport and transfer at the interface, extending the active reaction sites. Our results demonstrate the applicability of EHD jet printing to the fabrication of efficient current collectors for performance enhancement of SOFCs.

On-demand electrohydrodynamic printing with meniscus controls by a piezoelectric actuator (압전 액츄에이터의 메니스커스 제어를 통한 온 디멘드(On-demand) 전기 수력학 프린팅)

  • Kim, Y.J.;Kim, D.H.;Hwang, J.H.;Kim, Y.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2009.06a
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    • pp.351-352
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    • 2009
  • On-demand ejection of ultra-fine droplets that uses both electrohydrodynamic (EHD) force and mechanical actuation is presented. The liquid meniscus was controlled by a piezoelectric actuator and droplets were ejected by EHD force. Through these effects, it was possible to obtain a high operational jetting frequency of 5kHz with a short delay-time (about 50 us) when compared with existing on-demand EHD jetting methods, such as the pulsating jet mode (3-10 msec) and the pulsed-voltage cone-jet mode(3.6 msec). Also, we obtained ultra-fine droplets at a volume that was at the femto-liter level simultaneously. The jetting characteristics were examined for both hydrophobicity and hydrophilicity of the surface of a capillary.

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High Speed and Continuous Electrospinning Printing Using Polymer Ink (고분자 폴리머 잉크를 이용한 고속 연속 전기 방사 프린팅)

  • Zhang, Da-Hai;Kwon, Kye-Si
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.4
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    • pp.379-384
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    • 2015
  • Electrospinning has recently been used for micropatterning. The electrospinning method as a patterning tool has the advantage of a rapid patterning speed because it is based on a continuous printing mode rather than a drop-on-demand mode. To obtain stable continuous printing, a high molecular weight polymer must be mixed with functional materials for patterning. In this paper, polyethylene oxide (PEO) was used. The effect of polymer on viscosity and formation of a Taylor cone jet from the electrospinning nozzle was investigated. Finally, the electrospinning patterning results of a silver paste ink on a glass substrate were investigated.

The Experimental Study of EHD Printing for Different Nozzle Shapes (노즐 형상에 따른 전기수력학 프린팅의 실험적 연구)

  • Kim, Ji-Young;Nguyen, Vu Dat;Byun, Do-Young
    • Journal of the Korean Society of Visualization
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    • v.9 no.2
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    • pp.48-53
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    • 2011
  • The shape of nozzle cross-section plays an important role in stabilizing electrospray jet. The angle of contact line is governed based on the famous Young-Laplace equation. Compared to a round nozzle that has a constant curvature along the orifice, the square nozzle has four square corner edges and four straight edges that hold the meniscus in a different manner and is of interest in this study. By utilizing both square and round capillary nozzle, we examine the effect of nozzle shape in electrohydrodynamic jetting. The ejections were recorded with a high speed camera and analyzed to examine the jetting repeatability based on dynamic movement of meniscus. The result suggests that if the corner edges are not sharp, then its effect on repeatability is also limited.

The impact behaviors of electrified micro-droplet with existence and nonexistence of electrical charged for surface (표면 전하 유무에 따른 대전된 미소액적의 충돌 현상)

  • Lee, Jaehyun;Kim, Jihoon;Byun, Doyoung
    • Journal of the Korean Society of Visualization
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    • v.13 no.1
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    • pp.49-53
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    • 2015
  • Recently, researches for droplet impact phenomena have been faced a new phase in the direction of studying the effect of complex external conditions (e.g. wettability, temperature, morphology, electric field, etc.) for depth understanding and precise controlling in various applications. Hence, here we investigated the electrified droplet impact phenomena, because there were few quantitative researches for electrified droplet impact when we considering many real applications such as electrospray, electrohydrodynamic (EHD) jet printing. To observe interaction effect of surface charge between substrate and droplet simultaneously, micro-droplets with various Reynolds number (Re) and Weber number (We) were dripped on super-hydrophobic surface with existence and nonexistence of electrical surface charge. It shows three kinds of impact behaviors, fully bouncing, partial bouncing, and splashing with different We. Also, charged droplet bounced higher on electrically charged surface than on non-charged surface. Additionally, transition regions of three impact behaviors were classified quantitatively with water hammer pressure value, which means instant pressure inside droplet at the impact moment.