• Title/Summary/Keyword: Electro-hydraulic servo

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3D CAD Modeling of a Hydraulic Motor-Load System and Adaptive Control (유압모터-부하계의 3D CAD 모델링 및 적응제어)

  • Cho, S.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.8 no.2
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    • pp.23-28
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    • 2011
  • This paper investigates the motion control of a hydraulic motor-load system using the Simple Adaptive Control (SAC) method. The plant transfer function has been modelled mathematically. The open-loop responses have been obtained experimentally in order to identify the design parameters of transfer function. The hydraulic motor-load system has been modelled using the 3D CAD and imbedded in the hydraulic circuit simulation program to verify the overall performance. The experimental results confirm that the SAC method gives a good tracking performance compared to the PID control.

An Experimental Study on Control System Performance of an Electro-Hydraulic Copying Machine (전기 유압식 모방절삭 기계 의 제어성능 에 관한 연구)

  • 윤지섭;조형석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.2
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    • pp.104-110
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    • 1984
  • An electro-hydraulic copying system is developed and its performance is experimentally investigated. As compared with a mechanical hydraulic coping system, this system has a basic difference in that; (1) the stylus movement is converted into an electrical signal via a position transducer. (2)the actuator displacement is also measured by a position sensing element, which serves as a feedback signal. Since the system parameters affect the control performance, the response characteristics such as percentage overshoot, rise time, settling time and steady state error are experimentally obtained under variation of these variables. The system parameter include supply pressure, servo amplifier gain and feedback gain. The experimental result shows that the cutting tool follows a stylus input motion to a desirable accuracy. The implication of this result indicates that the developed system can enhance the copying accuracy of the conventionally used mechanical type of hydraulic copying system.

An Investigation into the PID Control for the Electro- Hydraulic Servo System of Skin Pass Mill

  • Lee, Jae-Cheon;Kim, Seong-Jin
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.4
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    • pp.47-53
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    • 2001
  • This study is to investigate the problem of the SPM(Skin Pass Mil7) system which is a finishing treatment of steel sheet. and to develop a PID control scheme to minimize process instability. An electrohydraulic servo system with conventional proportional controller used to regulate the force on the strip works inadequately to yield very undesirable transient responses at the moments welding parts of the strip conte into and pass through the rolls. Both linearized and nonlinear models of a typical SPM system ware simulated first by using Simulink. Then Ziegler-Nichols ultimate cycling method was used for an initial reference guide to tune PID gains, and further fine tuning was performed to get desirable response. The test result in the plant show that proposed PID control scheme successfully improves the process instability in a SPM system.

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A Study Stability Analysis of a PWM Controlled Hydraulic Equipment (PWM 제어되는 유압장치의 안정성 해석)

  • ;Wennmacher, G.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.6
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    • pp.1469-1478
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    • 1995
  • PWM control is a kind of nonlinear control. The merits of PWM control of hydraulic equipment are the robustness of the high speed on-off valve and its low price. And it is easily implemented to hydraulic equipments with microcomputer. The high speed on-off valve is directly digitally controlled without any D/A converter. The objectives of this study is to analyze the limit cycle which regularly appear in the position control system using high speed on-off valve, and to give a criterion for the stability of this system. To do this, the nonlinear characteristics of PWM and cylinder friction of this system are described by harmonic linearization and the effects of parameter variations to the system stability are examined theoretically and experimentally. Consequently, the availability of the proposed method is confirmed well.

Control Characteristics Improvement of Single Rod Hydraulic Cylinder Subjected to Varying Load (가변하중을 받는 유압실린더의 제어특성개선)

  • Yum, Man-Oh
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.46-52
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    • 2003
  • For position control of electro-hydraulic servo system, single rod cylinders and double rod cylinders are used. Single rod cylinders have simple structure for manufacturing but different volume ratio of two sides induce to non-linearity in process of then mathematical modeling. So only with conventional PID control method it is difficult to control single rod cylinders precisely. For mole precise position control of single rod cylinders, a controller which is inserted a velocity feedback PID controller and MRAC controller are proposed. With experiment control performances of three control methods are compared. In case of experiment, for external varying load to the system, a hydraulic cylinder and a pressure control valve are used. In conclusion a MRAC is considered a suitable control method for external varying load.

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A Study on Development of the Characteristic Analysis and CAD System for Hydraulic System Using Modular Approach (모듈화를 이용한 유압 시스템의 특성해석 및 설계 시스템의 개발에 관한 연구)

  • Lee, Yong-Joo;Song, Chang-Seop
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.8
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    • pp.40-48
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    • 1997
  • In this study, an analysis and design for hydraulic control system was developed. By using this system, the operator is able to simulate dynamic performance of the system without possessing special knowledge of software or control engineering. A graphical user interface was adopted in the system and all speration for simulation can be done by using window facilities on the display. The electro-hydraulic servo system is simulated to present the performances of the program and compared with the result of Matlab and experiment.

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Ddsign of a backcap system for remote control of hydraulic valves (유압밸브의 원격제어를 위한 Backcap 시스템 설계 연구)

  • Lee, Jae-Gyu;Myung, Jae-Sik;Kim, Kyung-Jin;Kim, Ock-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.2
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    • pp.65-74
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    • 1994
  • Backcap is an electric remote control system for the operation of directional flow control valves. This paper presents a new type of basckcap system which is characterized by its simple construction. The backcap is essentially a hydraulic cylinder of which the piston is connected to a spool of hydraulic valve and controlled by input current. An inherent feedback is imposed on its mechanism so that no artificial noe is needed. Characteristics of the backcap is verified by stability analysis, transient motion and steady state positioning for step inputs. Design parameter analyses have been executer by some analytical approaches and computer simulations, which lead to their optimal valves. These results contributed to an effective new backcap system and its design strategy.

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A Study on the Effect of Non-martensitic Layer on the Fatigue Strength in Carburized Gears (첨탄기어의 피로강도에 미치는 표면이상층의 영향에 관한 연구)

  • 류성기;박준철
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.2
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    • pp.357-364
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    • 2001
  • This study deals with the effect on non-martensitic layer on the fatigue strength in carburized gear. The test gears are carburized, then treated by the combination of chemical polishing and electro-polishing. Carburization treatment is used widely on parts of power transmission system like surface hardened layer to improve fatigue strength. Carburized gears are observed using a scanning electron microscope(SEM) to determine the characteristics of crack initiation mechanism in the surface layer. The constant street amplitude fatigue test is performed by using and electro-hydraulic servo-controlled pulsating tester. The S-N curves are obtained and illustrated. The effect of non-martensitic layer on the fatigue strength is clarified.

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An adaptive control algorithm for the speed control of hydraulic-servo system (유압 서보 시스템의 속도 제어를 위한 적응제어기의 설계에 관한 연구)

  • Yun, Ji-Seop;Jo, Hyeong-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.3 no.1
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    • pp.29-39
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    • 1986
  • An adaptive controller which is robust to the unknown load disturbance is developed for electro-hydraulic speed control systems. Since the load disturbance degrades the performance of the controller such as a steady state error and rise time in the conventional control system, appropriate adjustment of the controller is necessary in order to obtain the desired performances. The adaptation mechanism was designed to tune the feedforward gain, based upon minimization of ITAE (integral of time-multiplied absolute error) performance. The unknown load distrubance was identified by using an analog computer from the relationship between the velocity of the hydraulic motor and the load pressure. To evaluate the performance of the controller a series of simulations and experiments were conducted for various load conditions. Both results show that the proposed adaptive controller shows abetter performance than the conventional controller in terms of the steady state error and rise time.

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Pressure Control of Electro-Hydraulic Servo System by Two-Degree of Freedom Control Scheme (2자유도 제어기법에 의한 전자 유압 서보계의 압력제어)

  • 양경욱;오인호;이일영
    • Journal of Advanced Marine Engineering and Technology
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    • v.20 no.3
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    • pp.110-120
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    • 1996
  • The purpose of this study is to build up the control scheme that promptly controls the pressure in a hydraulic cylinder having small control volume, using a PCV(proportional control valve) and a digital computer. Object pressure control system has the character to be unstable easily, because the displacement-flow gain of the PCV is so large considering comparatively small volume of the hydraulic cylinder and the time delay of response of PCV is long. Considering the above-mentioned characteristics of the object pressure control system, in this study, a control system is designed with two degree of freedom scheme that is composed by adding a feed-forward control path to I-PD control system, and the reference model is used to decide control parameters. And through some experiments on FF-I-PD, the validity of this control method is confirmed.

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