• 제목/요약/키워드: Electro-chemical study

검색결과 224건 처리시간 0.026초

전해연마를 이용한 버 제거에 관한 연구 (A Study of Deburring using Electro-Chemical Method)

  • 강대철;전병희;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.217-220
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    • 2001
  • In the shearing process the burr or rollover must be minimized in order to improve the quality of product. The burr size can be minimized by control of several process parameters. But removal of all burrs are impossible. Most mechanical type deburring methods (vibrating bowls, rotating barrels, shot blasting, for example.) will remove large burrs, other methods use chemical (electro-chemical deburring) or heat (thermal energy deburring). The electro-chemical deburring process removes burrs by the deplating method. Electro-chemical deburring equipment is requires a small capital investment than other methods(mechanical or thermal methods). Electro-chemical deburring method need to many parameters for control such as a time, voltage and concentration of electrolyte. In this paper shows relations of these parameters by experiment.

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전해연삭을 이용한 금형의 다듬질 가공특성 (Die Finishing Process Using Electro-Chemical Grinding)

  • 황찬해;정해도
    • 한국정밀공학회지
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    • 제17권2호
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    • pp.89-96
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    • 2000
  • This paper describes the characteristic of die finishing to obtain smooth surface using electro-chemical grinding after cutting process. Electro-chemical grinding is possible under lower load and tool wear comparing with those in the mechanical grinding. Conventionally, if the metal bonding material of the grinding wheel is directly t contacted with workpiece, the current is circulated without electrolytic phenomena. Sometimes, electrical discharge is occurred between tool and workpiece. To cope with this problem, the metal-resin bonded pellet was used in this study. This pellet is composed of optimal volume of metal and resin powders and its characteristics are changable with the each volume of powders. Finally, high efficient die finishing is realized using metal resin bonded pellet in electro-chemical grinding.

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SWCNT 0.1%-PAN 3%-DMF 17% 교반용액을 활용한 전기방사 전압 및 강도특성연구 (Study on Electro spinning Voltage and Strength Characteristics Using Agitation Solution (SWCNT 0.1% -PAN 3% -DMF 17%))

  • 이종엽;배상대;김권후
    • 열처리공학회지
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    • 제33권6호
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    • pp.290-295
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    • 2020
  • In this study, Electro spinning was carried out using Cabon nanotube 0.1%-Polyacrylonitrile 3%-Dimethylformamide 17% agitation solution. It was investigated the solute and solvent correlations according to the electro spinning voltages ranging form 5 to 40 kV, based on the SEM image. Except voltage 25 kV, electro spinning was failed due to the lack of electro spinning (less than 60%). Voltage 25 kV was showed excellent properties, and was confirmed Cabon nanotube 58.1 nm and diameter of Cabon nanotube + Polyacrylonitrile 1.76 ㎛ as shown SEM image. Also, the tensile test results were showed that SK Chemical prepreg electro spinning angle of 0 and 90 degrees were 137 MPa and 60 MPa, respectively.

전기산화반응을 이용한 염색폐수 색도제거 공정 기술개발 (Development of Electro-Chemical process for dyeing wasetewater treatment)

  • 신동훈;최장승;조석진;이상헌;김순현;최성욱
    • 한국염색가공학회:학술대회논문집
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    • 한국염색가공학회 2008년도 제39차 학술발표회
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    • pp.117-118
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    • 2008
  • The main objectives of this study are develop an Electro-Chemical process for dyeing wastewater treatment. In this work, We are investigated to optimization of electro-chemical process condition such as pH, additives(NaCl), reaction time, current density. As a result, About 89% of color(influent 452.5 ptco. unit) was removed by Electro-Chemical process using type C $SnO_2$ electrode. This results are promising potential for dyeing wastewater treatment.

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Ni-Ti 형상기억합금의 전해가공에서 전류효율과 가공특성의 관계 (Relationship between Machining Characteristics & Current Efficiency in Electro Chemical Machining of Ni-Ti Shape Memory Alloy)

  • 김동환;강지훈;박규열
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.320-325
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    • 2000
  • This study was performed to investigate the electro-chemical-machining (ECM) characteristic of Ni-Ti Shape Memory Alloy (SMA). From the experimental results, we could gain optimal electro-chemical conditions to bound with lesser machining effect and better surface roughness than any other machining methods to workpiece at the same time. At these conditions, current efficiency was, for especially ECM working of Ni-Ti SMA, approximately 100% and high frequency pulse current was detected.

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전해연마면의 표면경도 향상을 위한 플라즈마 이온질화 처리법에 관한 실험적 연구 (A experimental study about plasma ion treatment to improve hardness of electro-polished surface)

  • 김진범;홍필기;서태일;손창우
    • Design & Manufacturing
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    • 제13권1호
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    • pp.13-18
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    • 2019
  • The size and prospects of the domestic semiconductor equipment market are increasing every year. In the case of various parts used inside semiconductor equipments, high durability such as high strength and abrasion resistance is demanded. Particularly, the gases used in semiconductor production processes are toxic. In order to prevent such toxic gas leakage, a precision processing technique and a surface treatment technique for preventing corrosion are required. Electro-polishing is an electro-chemical method of polishing a metal surface to make it smooth and polished. Electro-polishing is mainly used in the finishing process of metal surface. Unlike mechanical polishing, electro-polishing is used in many fields, such as fine chemical etching equipment, since no damaged layer or burr, fine polishing groove and particles are generated. However, in order to withstand the gas used in the semiconductor equipment, the parts must have high corrosion resistance. However, the surface hardness generally become lowered through electro-polishing. Therefore, in this study, surface hardness were experimentally observed before and after electro-polishing. Then, a method of improving hardness by preparing a nitrided layer by plasma ion nitriding treatment.

Cu 배선의 평탄화를 위한 ECMD에 관한 연구 (Electro-chemical Mechanical Deposition for Planarization of Cu Interconnect)

  • 정석훈;서헌덕;박범영;박재홍;박성민;정문기;정해도;김형재
    • 한국전기전자재료학회논문지
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    • 제18권9호
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    • pp.793-797
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    • 2005
  • This study introduces Electro-chemical Mechanical Deposition(ECMD) lot making Cu interconnect. ECMD is a novel technique that has ability to deposit planar conductive films on non-planar substrate surfaces. Technique involves electrochemical deposition(ECD) and mechanical sweeping of the substrate surface Preferential deposition into the cavities on the substrate surface nay be achieved through two difference mechanisms. The first mechanism is more chemical and essential. It involves enhancing deposition into the cavities where mechanical sweeping does not reach. The second mechanism involves reducing deposition onto surface that is swept. In this study, we demonstrate ECMD process and characteristic. We proceeded this experiment by changing of distribution of current density on divided water area zones and use different pad types.

Synthesis and electrochemical analysis of Pt-loaded, polypyrrole-decorated, graphene-composite electrodes

  • Park, Jiyoung;Kim, Seok
    • Carbon letters
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    • 제14권2호
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    • pp.117-120
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    • 2013
  • In this study, an electro-catalyst of Pt nanoparticles supported by polypyrrole-functionalized graphene (Pt/PPy-reduced graphene oxide [RGO]) is reported. The Pt nanoparticles are deposited on the PPy-RGO composite by chemical reduction of H2PtCl6 using NaBH4. The presence of graphene (RGO) caused higher activity. This might have been due to increased electro-chemically accessible surface areas, increased electronic conductivity, and easier charge-transfer at polymer-electrolyte interfaces, allowing higher dispersion and utilization of the deposited Pt nano-particles. Microstructure, morphology and crystallinity of the synthesized materials were investigated using X-ray diffraction and transmission electron microscopy. The results showed successful deposition of Pt nano-particles, with crystallite size of about 2.7 nm, on the PPy-RGO support film. Catalytic activity for methanol electro-oxidation in fuel cells was investigated using cyclic voltammetry. The fundamental electrochemical test results indicated that the electro-catalytic activity, for methanol oxidation, of the Pt/PPy-RGO combination was much better than for commercial catalyst.

전기산화공법을 이용한 고농도폐수 처리공정의 모델링 및 최적화 (Modeling and Optimization of High Strength Wastewater Treatment Using the Electro Oxidation Process)

  • 이홍민;이상선;황성원;진동복
    • Korean Chemical Engineering Research
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    • 제54권3호
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    • pp.340-349
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    • 2016
  • 본 연구에서는 정유산업의 유지 및 보수기간에 배출되는 고농도폐수의 COD (Chemical Oxygen Demand)를 효과적으로 제거하기 위해 전기산화공법을 적용하였다. 우선 산업에서 배출되는 실제 폐수를 처리하기 위하여 BDD전극을 개발하고, 개발된 전극을 이용하여 전류밀도, pH, 전해질농도, 반응시간 등과 같은 다양한 운전조건하에 실험을 진행하였다. 둘째, 이러한 실험결과를 이용하여 전기분해의 kinetic parameter를 산출한 후에, 이를 토대로 전기산화 처리설비를 수학적으로 모델링 하였다. 마지막으로, 기존에 정상운전 조건 시 사용하던 저 농도 폐수를 처리하는 공정의 유입조건에 맞추기 위하여 전기산화 처리설비의 설계 및 운전의 다양한 변수들을 최적화함으로써 보다 효율적인 폐수 전처리 시스템을 개발하였다. 본 연구를 통해 개발된 모델의 결정계수($R^2$)는 0.982로 상당히 작은 오차범위를 보여줌으로써 모델의 높은 정확도를 입증하였다.

자동차 냉각기 호스용 고무의 전기화학적 복합노화시험 (An Electro-chemical Combined-stress Degradation Test of Rubber for Automotive Radiator Hoses)

  • 곽승범;서부석;최낙삼
    • 한국자동차공학회논문집
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    • 제19권4호
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    • pp.107-113
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    • 2011
  • Coolant rubber hoses for automotive radiators under thermal and mechanical loadings can be degraded and thus failed due to the influences of the locally formed electricity. In this study, an advanced test method was developed to simulate the failure problem of the rubber hose. For carbon black filled EPDM (ethylene-propylene dine monomer) rubber used as a radiator hose material the ageing behaviors by the electro-chemical stresses combined with a tensile strain were analyzed. As the tensile strain increased, the current of the rubber specimen reduced indicating an increase of the internal defects and electrical resistance of the rubber specimen. Elongation at break and IRHD hardness rapidly decreased with increasing the ageing time. Both electro-chemical stress and mechanical tensile stress clearly accelerated the degradation of EPDM rubber.