• Title/Summary/Keyword: Electric furnace

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A Study on the Harmonic and Flicker Effects of SVC in Electric Arc Furnace Loads (전기로 부하에서 SVC의 고조파 및 플리커 효과에 관한 연구)

  • Kim, Kyung-Chul;Choi, Hyoung-Bumb;Oh, Jung-Suk
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.21 no.10
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    • pp.150-158
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    • 2007
  • Large steel industries have time-varying nonlinear loads including electric arc furnaces. These nonlinear loads generate harmonic currents and create distortions on the sinusoidal voltage of the power system. Flicker can be defined as the effect produced on the human visual perception by a changing emission of light lamps subjected to magnitude fluctuations of their supply voltage. The main objective of the static var compensator(SVC) is to maintain the rms voltage at the point of common coupling within the limit. In this paper, harmonic and flicker mitigation studies with and without the SVC are investigated and are evaluated by the IEC 61000-3-6 and IEC 61000-3-7.

A Study on the Harmonics Evaluation of Extra High Voltage Customers by Field Tests (실측에 의한 특고압 수용가의 고조파 평가에 관한 연구)

  • Kim, Kyung-Chul;Kim, You-June
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.21 no.3
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    • pp.50-55
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    • 2007
  • A large steel industry which has nonlinear loads including electric arc furnaces is one of the extra high voltage customers. These nonlinear loads generate harmonic currents and create distortions on the sinusoidal voltage of the power system. Harmonic field measurements have shown that the harmonic contents of a waveform varies with time. A cumulative propablistic approach is the most commonly used method to solve time varying harmonics. In this paper the in varying harmonics of electric arc furnace loads are evaluated by international harmonic standards(IEC 61000-3-6, IEEE 519 and JIS C 61000-3-2).

Prediction of expansion of electric arc furnace oxidizing slag mortar using MNLR and BPN

  • Kuo, Wen-Ten;Juang, Chuen-Ul
    • Computers and Concrete
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    • v.20 no.1
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    • pp.111-118
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    • 2017
  • The present study established prediction models based on multiple nonlinear regressions (MNLRs) and backpropagation neural networks (BPNs) for the expansion of cement mortar caused by oxidization slag that was used as a replacement of the aggregate. The data used for the models were obtained from actual laboratory tests on specimens that were produced with water/cement ratios of 0.485 or 1.5, within which 0%, 10%, 20%, 30%, 40%, or 50% of the cement had been replaced by oxidization slag from electric-arc furnaces; the samples underwent high-temperature curing at either $80^{\circ}C$ or $100^{\circ}C$ for 1-4 days. The varied mixing ratios, curing conditions, and water/cement ratios were all used as input parameters for the expansion prediction models, which were subsequently evaluated based on their performance levels. Models of both the MNLR and BPN groups exhibited $R^2$ values greater than 0.8, indicating the effectiveness of both models. However, the BPN models were found to be the most accurate models.

Engineering Performance and Applicability of Eco-Friendly Concrete for Artificial Reefs Using Electric Arc Furnace Slags (전기로 슬래그를 활용한 인공리프용 친환경콘크리트의 공학적 성능 및 적용성)

  • Jo, Young-Jin;Choi, Se-Hyu
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.35 no.3
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    • pp.533-544
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    • 2015
  • Unlike the concrete structure built on land, that exposed to the marine environment is greatly degraded in durability due to the exposure to not only the physical action caused by sea wind, tide, and wave, but also the harsh conditions, including the chemical erosion and freeze-thaw which result from $SO_4{^{2-}}$, $Cl^-$ and $Mg^{2+}$ ions in seawater. In the process of the large scaled construction of submerged concrete structures, of course environmental hazardous substance, such as alkaline (pH) and heavy metals, may be leached. Thus, this issue needs to be adequately reviewed and studied. Therefore, this study attempted to develop a CSA (Calcium Sulfo Aluminate) activator using electric arc furnace reducing slags, as well as the eco-friendly concrete for artificial reefs using electric arc furnace oxidizing slag as aggregate for concrete. The strength properties of the eco-friendly concrete exposed to the marine environment were lower than those of the normal concrete by curing 28 days. This suggest that additional studies are needed to improve the early strength of the eco-friendly concrete. With respect to seawater resistance of the eco-friendly concrete, the average strength loss against 1 year of curing days reached 8-9%. the eco-friendly concrete using high volume of ground granulated blast furnace slags and high specific gravity of electronic arc furnace oxidizing slag demonstrated the sufficient usability as a freeze-thaw resistant material. With respect to heavy metal leaching properties of the eco-friendly concrete, heavy metal substances were immobilized by chemical bonding in the curing process through the hydration of concrete. Thus, heavy metal substances were neither identified at or below environmental hazard criteria nor detected, suggesting that the eco-friendly concrete is safe in terms of leaching of hazardous substances.

A Study on the Resource Recovery of Fe-Clinker generated in the Recycling Process of Electric Arc Furnace Dust (전기로 제강분진의 재활용과정에서 발생되는 Fe-Clinker의 자원화에 관한 연구)

  • Jae-hong Yoon;Chi-hyun Yoon;Hirofumi Sugimoto;Akio Honjo
    • Resources Recycling
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    • v.32 no.1
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    • pp.50-59
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    • 2023
  • The amount of dust generated during the dissolution of scrap in an electric arc furnace is approximately 1.5% of the scrap metal input, and it is primarily collected in a bag filter. Electric arc furnace dust primarily consists of zinc and ion. The processing of zinc starts with its conversion into pellet form by the addition of a carbon-based reducing agent(coke, anthracite) and limestone (C/S control). These pellets then undergo reduction, volatilization, and re-oxidation in rotary kiln or RHF reactor to recover crude zinc oxide (60%w/w). Next, iron is discharged from the electric arc furnace dust as a solid called Fe clinker (secondary by-product of the Fe-base). Several methods are then used to treat the Fe clinker, which vary depending on the country, including landfilling and recycling (e.g., subbase course material, aggregate for concrete, Fe-source for cement manufacturing). However, landfilling has several drawbacks, including environmental pollution due to leaching, high landfill costs, and wastage of iron resources. To improve Fe recovery in the clinker, we pulverized it into optimal -sized particles and employed specific gravity and magnetic force selection methods to isolate this metal. A carbon-based reducing agent and a binding material were added to the separated coarse powder (>10㎛) to prepare briquette clinker. A small amount (1-3%w/w) of the briquette clinker was charged with the scrap in an electric arc furnace to evaluate its feasibility as an additives (carbonaceous material, heat-generating material, and Fe source).

Elution Safety of Recycled Plastic/EAF Dust Composites by Using Leaching Test (폐플라스틱/제강 Dust 성형제의 용출안전성에 대한 연구)

  • Kang, Young-Goo;Song, Jong-Hyeok
    • Journal of the Korean Society of Safety
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    • v.18 no.4
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    • pp.85-91
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    • 2003
  • In this study, We have investigated leaching characteristics of heavy metals for recycled plastic composites containing EAF(Electric Arc Furnace) dust & EAF slag. EAF dust & EAF slag used that is generated in the 3 steel-making compaines in domestic. The physical and chemical properties of EAF dust & slag was examined by measuring specific surface area. porosity, oil absorption test and chemical wetting analysis etc. Results of total analysis indicated that EAF dust, slag contained significant amount of hazardous metals such as Cu, Pb, Cd and Cr. But, In the leaching test of the recycled plastic composites containing EAF dust, slag by Korean Standard Leaching Procedure, composites shows much lower leaching concentration of heavy metals. It was concluded that the recycled plastic composites containing EAF dust, slag showed good physical and chemical characteristics. This means that the EAF dust, slag can be effectively used as a functional filler.

Study for Manufacturing of Zinc Sulfate from Electric Arc Furnace Dust by Hydrometallrugical Process (제강분진으로부터 습식제련공정에 의한 황산아연의 제조 연구)

  • Dong Ju Shin;Sung-Ho Joo;Dongseok Lee;Shun Myung Shin
    • Resources Recycling
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    • v.32 no.1
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    • pp.33-41
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    • 2023
  • Herein, we selectively recovered Zn and produced ZnSO4 from electric arc furnace dust using a hydrometallurgical process. The analysis of the properties of the electric arc furnace dust revealed that the Fe content (9.9%) was relatively low while the Mn content (19%) was high as compared to the composition of general dust. Therefore, an appropriate hydrometallurgical process was designed based on the properties of the raw materials. In the leaching process involving the use of 1.6 M sulfuric acid and 20% solid-liquid ratio at 60℃ for 1 h, 85% of the Zn and Mn got dissolved while the Fe was not leached. To selectively recover Zn, a solvent extraction process using D2EHPA as the extractant was chosen, and 99% of the Zn was extracted using 0.8 M D2EHPA with 32% saponification and an O/A ratio of 2 using counter-current 3-stage extraction. Mn was entirely scrubbed with an aqueous sulfuric acid solution of pH 1.5. Finally, Zn was concentrated and stripped using 1.5 M sulfuric acid at an O/A ratio of 4 using counter-current 4-stage stripping. The stripping solution contained 40 g/L of Zn, and 99.9% of ZnSO4∙H2O was obtained by vacuum distillation.

Characterization of fine lightweight aggregates sintered at floating state using by vertical furnace (수직로에서 부유 소성된 경량 세골재의 특성)

  • Kang, Seung-Gu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.18 no.6
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    • pp.258-263
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    • 2008
  • The fine aggregates of below 2 mm size was fabricated using by the vertical furnace in which the aggregates could be sintered at floating state and its physical properties were analyzed. The liquid formed at the surface of specimens sintered at $1200{\sim}l300^{\circ}C$ induced a gas in core to expand so the denser shell and porous core could be produced. The C series specimen fabricated by crushing an extruded body had an irregular shape and sharp edges but those became spheroidized by bloating due to gas expansion inside. The fine aggregates fabricated in this study was as light as floating in the water and had an apparent density of $0.68{\sim}1.08$. The absorption rate was proportioned to a porosity showing that the pores in core was not closed completely. The properties of fine aggregates fabricated in vertical furnace were similar with those of in an electric muffle furnace but the sticking-together phenomenon by surface fusion was not occurred in the vertical furnace. The aggregates fabricated in this study had a little lower impact resistance than that of natural aggregate but satisfied the unit volume weight standard specified in KS.

The Effect of Combinations of Electric Arc Furnace Slag and Lime Stone aggregates on Engineering Properties of Ultra High Strength Concrete with 80MPa (전기로 산화슬래그 잔골재와 석회암 골재의 조합사용이 80MPa급 초고강도 콘크리트의 공학적 특성에 미치는 영향)

  • Han, Min-Cheol;Moon, Byeong-Yong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.3
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    • pp.253-260
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    • 2017
  • The aim of research is to investigate various physical properties of ultra high strength concrete of 80MPa class using a combination of limestone aggregate and electronic arc furnace oxidizing slag aggregate. For aggregate combinations, granite and limestone are used for coarse aggregate, granite and limestone are also used for fine aggregate. And also, limestone fine aggregate is replaced by electronic arc furnace oxidizing slag aggregate of 25% and 50%. Test results indicated that flowability and compressive strength increased when limestone fine aggregate was used compared to that using granite fine aggregate due to higher modulus of elasticity by limestone. Also substitution of electronic arc furnace oxidizing slag aggregate resulted in a decrease of compressive strength slightly. It is found that the use of electronic arc furnace oxidizing slag aggregate and limestone aggregate would be favorable for reducing the autogenous shrinkage by as much as 9~25%.

Development of Waterproof Electric Outlet using Silicon Packing Technology (실리콘 패킹 기술을 이용한 방수 콘센트의 개발)

  • Choi, Chung-Seog;Kim, Chang-Soung
    • Proceedings of the KIEE Conference
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    • 2008.04b
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    • pp.85-87
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    • 2008
  • In this paper, we manufactured waterproof outlet that use silicon packing know-how. Developed outlet is waterproof packing on pins of the plug insertion hole and electric wire insertion hole. Therefore, outlet body internal furnace water can prevent that is flowed in. Temperature anomaly can use in back large outer wall, restaurant exposed easily to moisture, bathroom, laundry, a laboratory and science room, auditorium, etc. That is estimate that contribute on courtesy call of electricity calamity.

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