• Title/Summary/Keyword: Electric brake

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The Development for Blending Brake System of Electrical Multiple Unit used by Electric Brake (전기제동을 이용한 전동차의 혼합제동장치의 개발방향)

  • Lee, Woo-Dong
    • Proceedings of the KIEE Conference
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    • 2008.04c
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    • pp.155-157
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    • 2008
  • An electric multiple unit(EMU) consists of car body, bogie and brake equipment which is directly related to safety and performance of the motorcar. The blending brake mixed an electric brake and a friction brake is to reduce the energy by applying the restoration energy caused when the motorcar is stopped to car lines and to curtail the maintenance cost by saving the friction brake use. We have developed the advanced EMU since 2004, based on the experiences on the standard EMU in 1999, and we develop the installation which minimizes the use rate of the friction air brake by maximizing the electric brake use in the existing blending brake. We could accomplish the goal by improving the motorcar's Performance and solving the restoration energy's deficit by the friction brake. Actually, when it comes to the test results of standard EMU, except the service brake, in most conditions, we use electric brake to meet the requirements of the necessary brake power, exclusive when the motorcar leaves and stops. Therefore, in this paper, we consider the design concept of motorcar's blending brakes and suggest the way to develop the blending brake using the electric brake maximumly, which is caused by adequately controling the electric brake and the restoration brake.

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A Study on Application Method of Brake System Modular Design for Medium and Large EV Architecture (중형 및 대형 EV 아키텍처를 위한 제동시스템 모듈러 설계 적용 방안에 관한 연구)

  • J. H. Shim;S. R. Hwang
    • Journal of Auto-vehicle Safety Association
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    • v.16 no.1
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    • pp.21-28
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    • 2024
  • Many global car manufacturers in the world are recently developing a variety of electric vehicles in response to demanding market needs. Also, they have adapted the architecture method in order to develop electric vehicles effectively. It is because architecture method can produce various electric vehicles with high profitability. However, when electric vehicles are being developed, brake system has a lot of demanding tasks in relation to deciding specification of brake system because of heavy vehicle weight, narrow power electric room space and large volume of electric hydraulic booster. In this paper, a new approach is proposed for deciding the front and rear brake systems in order to design the brake system of electric vehicles effectively. To do this, we study correlations among vehicle weight, layout of power electric room and volume of electric hydraulic booster. And then, we also study combination of hydraulic braking and regenerative braking which is widely applied to electric vehicles. Finally, we want to contribute to build up modular design of brake system for architecture of electric vehicles through these studies.

The Design of Hydraulic Brake Control System used on Blending Brake Function (혼합제동기능을 이용한 유압제동 제어시스템 설계)

  • Lee, Woo-Dong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.12
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    • pp.1809-1812
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    • 2013
  • The bogie of monorail vehicles applies rubber wheel system not steel wheel system. In addition, The structure of the bogie is very complicated because vehicle operates on the elevated road and vehicle drives with wrapping the guide way. When the monorail vehicle applies air brake system, lower device of vehicle may be complex and some devices may be limited. On the other hand, hydraulic brake equipment is compact and not weighing. Braking force is also outstanding compared with air brake so the hydraulic brake equipment is suitable for monorail vehicle. Also urban transit system such as monorail, applies mixed system both friction brake and electric brake in order to save electric energy. But application case of hydraulic brake in the country is very rare because hydraulic brake have difficulty in satisfaction of control requirement and maintenance. Therefore, this study suggests ways to design hydraulic brake system with blending brake for monorail vehicle and applies the ways to future monorail.

A Study on the Measuring Method of Disc Braking Force for HSR 350x (한국형 고속전철의 디스크 제동력 측정 방법에 관한 연구)

  • Kim, Seog-Won;Kim, Young-Guk;Park, Tae-Won
    • Journal of Sensor Science and Technology
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    • v.13 no.3
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    • pp.244-251
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    • 2004
  • In general, the braking system of high speed train has an important role for the safety of the train. To stop safely the train at its pre-decided position, it is necessary to combine properly the various brakes. Korean high speed train (HSR 350x) has adopted a combined electric and mechanic (friction) braking system. Electric brakes are consist of rheostatic brake, regenerative brake and eddy current brake and mechanical brakes are composed of disc brake, wheel disc brake and tread brake. In this paper, the measuring method that can take a measurement of the braking forces for disc brake and wheel disc brake has been suggested and we have verified that this method is valid through on-line test of HSR 350x.

Measurement of Mechanical Braking Force for KHST (한국형 고속전철의 기계 제동력 측정 방법)

  • Kim Seogwon;Kim Youngguk;Park Chankyoung
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.580-585
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    • 2003
  • Korean high speed train (KHST) has adopted a combined electric/ mechanic (friction) braking system. Electric brakes are consist of rheostatic brake, regenerative brake and eddy current brake and mechanical brakes are composed of disc brake, wheel disc brake and tread brake. In this paper, we introduce the braking performance test and the measuring method of mechanical brake. And disc brake performance has been reviewed by the experimental method. The on-line test of KHST has been carried out up to 260 km/h and proved that the disc braking capacity of KHST is sufficient.

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A Study on the Performances of Hybrid type Electric Brake System (하이브리드형 전기식 제동장치의 성능에 대한 연구)

  • Song, Jeong-Hoon;Boo, Kwang-Suck;Lim, Chul-Ki
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1492-1498
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    • 2003
  • This study proposes a new conceptual Hybrid Electric Brake System (HEBS) which overcomes problems of a conventional hydraulic brake system. HEBS adopt a contactless type bake system when a vehicle speed is high, to obtain superior braking performances by eddy current. On the contrary, when a vehicle speed is low, HEBS employs a contact type brake system such as conventional hydraulic brake system to generate higher brake force. Therefore, HEBS transfers faster the braking intention of drivers and guarantees the safety of drivers. Braking torque analysis is performed by using a mathematical model which is proposed to investigate the characteristic of a vehicle dynamics when the brake torque is applied. Optimal torque control is achieved by maintaining a desired slip corresponding to the road condition. The results show that HEBS reduces the stopping distance, saves the electric energy, and increases the stability.

A Study on Modular Design of Brake System and Application Method for Small-Medium EV Architecture (제동시스템 모듈러 설계 및 중소형 EV 아키텍처 적용 방안에 관한 연구)

  • J. H. Shim;U. H. Shin;S. R. Hwang;J. H. Lee;W. S.Yim;Y. J. Woo
    • Journal of Auto-vehicle Safety Association
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    • v.15 no.3
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    • pp.27-33
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    • 2023
  • Electric vehicles are widely produced from many car manufacturers around the world instead of internal combustion engine vehicle in order to respond a variety of environmental regulations. Also, they are applying for modular design method to develop plenty of the vehicles. And, both of these two issues will be an important trend to lead the future global automobile industries for a long time. In this paper, new brake architecture concept is proposed in order to respond to such a situation. First, physical interfaces between brake system like caliper, disc and other counter-parts are established for modular assembly. Second, we analyze effective factors of brake system for electric vehicles which need to reflect vehicle specifications such as total vehicle weight. Here, we consider ideal brake force by critical deceleration. Third, we simulate accumulated regenerative brake energy for two main driving modes to confirm to effectiveness for a variety of Electric Vehicle. Finally, we hope that it contributes to implement brake architecture for the development of Electric Vehicle platform through such a study.

Sliding Mode Control of Electric Booster System (전동 부스터의 슬라이딩 모드 제어)

  • Yang, I-Jin;Choi, Kyu-Woong;Huh, Kun-Soo
    • Journal of Institute of Control, Robotics and Systems
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    • v.18 no.6
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    • pp.519-525
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    • 2012
  • Electric brake booster systems replace conventional pneumatic brake boosters with electric motors and rotary-todisplacement mechanisms including ECU (Electronic Control Unit). Electric booster brake systems require precise target pressure tracking and control robustness because vehicle brake systems operate properly given the large range of loading and temperature, actuator saturation, load-dependent friction. Also for the implement of imbedded control system, the controller should be selected considering the limited memory size and the cycle time problem of real brake ECU. In this study, based on these requirements, a sliding mode controller has been chosen and applied considering both model uncertainty and external disturbance. A mathematical model for the electric booster is derived and simulated. The developed sliding mode controller considering chattering problem has been compared with a conventional cascade PID controller. The effectiveness of the controller is demonstrated in some braking cases.

Electromagnetic Actuator with Novel Electric Brake for Circuit Breaker

  • Bae, Byungjun;Kim, Minjae
    • Journal of Magnetics
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    • v.21 no.3
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    • pp.340-347
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    • 2016
  • At the stroke end of an electromagnetic circuit breaker, the high speed of the mover makes a huge impact at the contact point, which induces the rebound problem of the mover that causes a breaker failure. Thus, a speed reduction equipment is required to address such problems. This study suggests to use an electric brake reduces the speed at the end of the stroke. The proposed circuit breaker which adopts the electric brake has a variable speed reduction function such that the continued rebound phenomenon ceases to occur. The electric brake is designed by the Finite Element Method (FEM) and the circuit and motion equations are solved using Time Difference Method (TDM). The comparisons between the simulation and experiments demonstrated the usefulness and validity of this study.

A Study on the Effect of the Pressure Control of Cooperative Control System with Regenerative Brake for a Military SHEV (군용 직렬형 하이브리드 전기 차량을 위한 회생제동 협조제어 시스템의 압력제어 영향에 관한 연구)

  • Jeong, Soonkyu;Choi, Hyunseok
    • Journal of the Korea Institute of Military Science and Technology
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    • v.19 no.4
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    • pp.517-525
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    • 2016
  • In this research, the effect of the pressure control of cooperative control system with regenerative brake for a military series hybrid-electric vehicle was studied. A cooperative control system with regenerative brake was developed to maximize regenerative energy from electric traction motors of the vehicle. However, the pressure control method of the system was modified to solve a time delay problem and it deteriorates the performance of the system. A Simulink model including the hybrid-electric components, the cooperative control system with regenerative brake, and the vehicle dynamics was developed and used to find a solution. The regenerative energy ratio with respect to the whole brake energy was increased in this research from less than 60 % to over 80 %.