• Corrosion Science and Technology
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• 제15권4호
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• pp.182-188
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• 2016

Significant piping wall thinning caused by Flow-Accelerated Corrosion (FAC) and Erosion-Corrosion (EC) continues to occur, even after the Mihama Power Station unit 3 secondary pipe rupture in 2004, in which workers were seriously injured or died. Nuclear power plants in many countries have experienced FAC and EC-related cases in steam cycle piping systems. Korea has also experienced piping wall thinning cases including thinning in the downstream straight pipe of a check valve in a feedwater pump line, the downstream elbow of a control valve in a feedwater flow control line, and failure of the straight pipe downstream of an orifice in an auxiliary steam return line. Cause analyses were performed by reviewing thickness data using Ultrasonic Techniques (UT) and, Scanning Electron Microscope (SEM) images for the failed pipe, and numerical simulation results for FAC and EC cases in Korea Nuclear Power Plants. It was concluded that the main cause of wall thinning for the downstream pipe of a check valve is FAC caused by water vortex flow due to the internal flow shape of a check valve, the main cause of wall thinning for the downstream elbow of a control valve is FAC caused by a thickness difference with the upstream pipe, and the main cause of wall thinning for the downstream pipe of an orifice is FAC and EC caused by liquid droplets and vortex flow. In order to investigate more cases, additional analyses were performed with the review of a lot of thickness data for inspected pipes. The results showed that pipe wall thinning was also affected by the operating condition of upstream equipment. Management of FAC and EC based on these cases will focus on the downstream piping of abnormal or unusual operated equipment.

• 상하수도학회지
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• 제32권5호
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• pp.435-443
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• 2018

Most of aged water supply pipes have been replaced by the open cut method. However, this method has some limitations because water pipes, in many cases, are buried together with other underground facilities or are buried in the middle of high-traffic roads or in narrow alleyways where boring machines cannot be used. This research developed a pipe bursting device for small diameter pipes that enables pipe replacement without excavating the ground, by the busting of existing buried pipes followed by the traction and insertion of new pipes. As a results of examining the field applicability of the developed device, PE pipes and PVC pipes required the tractive force of 413.65~665.69 kgf and 457.43~791.35 kgf respectively, plus an additional 30 % tractive force per elbow. The proper number of bursting head was demonstrated that the connection of more than 2 heads could secure a stable bending radius of 15D. The developed device can be improved through field experiments involving various pipe types and pipe diameters, as well as presence/absence of elbow, so as to be utilized regardless of diverse variables according to the conditions of the soils surrounding existing pipes.

• Smart Structures and Systems
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• 제15권1호
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• pp.41-55
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• 2015

This study proposes a laser based impedance measurement system and impedance based pipe corrosion and bolt-loosening monitoring techniques under temperature variations. For impedance measurement, the laser based impedance measurement system is optimized and adopted in this paper. First, a modulated laser beam is radiated to a photodiode, converting the laser beam into an electric signal. Then, the electric signal is applied to a MFC transducer attached on a target structure for ultrasonic excitation. The corresponding impedance signals are measured, re-converted into a laser beam, and radiated back to the other photodiode located in a data interrogator. The transmitted impedance signals are treated with an outlier analysis using generalized extreme value (GEV) statistics to reliably signal off structural damage. Validation of the proposed technique is carried out to detect corrosion and bolt-loosening in lab-scale carbon steel elbow pipes under varying temperatures. It has been demonstrated that the proposed technique has a potential to be used for structural health monitoring (SHM) of pipe structures.

• 한국원자력학회:학술대회논문집
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• 한국원자력학회 1999년도 춘계학술발표회요약집
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• pp.421-421
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• 1999

• 한국구조물진단유지관리공학회 논문집
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• 제24권3호
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• pp.122-129
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• 2020

원자력발전소의 확률론적 지진취약도 분석을 수행하기 위해서는 실제 중대 사고를 표현할 수 있는 파괴모드와 파괴기준의 정의가 중요하다. 그러나 배관시스템의 내진설계기준은 소성붕괴로서 실제 한계상태인 누수를 표현하지 못하므로 중대 사고를 충분히 반영하지 못하고 있다. 따라서 신뢰성 있는 확률론적 지진취약도 분석을 위해서는 한계상태를 명확히 정의할 필요가 있다. 따라서 본 연구에서는 배관시스템의 취약부위인 SCH80 3인치 강재배관엘보의 한계상태를 누수로 정의하고 면내반복가력시험을 수행하였다. 또한 모멘트-변형각의 관계의 소산 에너지에 기반을 둔 손상도를 이용하여 강재배관엘보의 파괴기준을 정량화하고자 하였다.

• 한국가스학회지
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• 제17권2호
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• pp.70-77
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• 2013

본 연구는 화력발전소 최종과열기에서 고압터빈 사이 배관과 고압터빈을 지난 곳에 있는 체크밸브와 1차 재열기 사이 배관을 포함한 수증기 배관시스템에서 터빈의 급작스런 사고로 인해 터빈으로 들어가는 수증기를 차단할 때 발생하는 수증기 충격이 배관시스템에 미치는 영향을 분석하는 연구이다. 이를 위해서 수격현상 해석에 많이 사용하는 Flowmaster 소프트웨어로 배관시스템을 모델링하고 시간 변화에 따라 배관 내부의 압력, 질량유량률의 특성을 파악하였다. 이러한 특성으로부터 수증기 충격이 주로 영향을 미치는 곡관에서 수증기 충격에 의한 힘을 도출하였다. 본 연구를 통해서 수증기 충격은 주증기 차단 밸브 직전의 곡관과 체크밸브 이후에 바이패스 배관과 연결되는 곡관에서 수증기 충격에 의한 힘이 가장 크게 나타남을 밝혀냈다. 본 연구에서는 이렇게 도출한 힘의 기본 자료를 이용하여 차후 연구에서 화력발전소 수증기 배관시스템의 수증기 충격 시 곡관과 지지대의 안전성을 진단하는 토대를 구축하였다.

• Nuclear Engineering and Technology
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• 제56권4호
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• pp.1244-1249
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• 2024

A combination of flow-accelerated corrosion (FAC) tests and corresponding computational fluid dynamics (CFD) tests were performed to determine the hydrodynamic parameters that could help predict the highly susceptible location to FAC in the elbow section. The accelerated FAC tests were performed on a specimen containing elbow sections fabricated using commercial 2-inch carbon steel pipe. The tests were conducted at flow rates of 9 m/s under the following conditions: water temperature of 150 ℃, dissolved oxygen <5 ppb, and pH 7. Thickness reduction of the specimen pipe due to FAC was measured using ultrasonic testing. CFD was conducted on the FAC test specimen, and the turbulence intensity, and shear stress were analyzed. Notably, the location of the maximum hydrodynamic parameters, that is, the wall shear stress and turbulent intensity, is also the same location with maximum FAC rate. Therefore, the shear stress and turbulence intensity can be used as hydrodynamic parameters that help predict the FAC-induced wall-thinning rate. The results provide a method to identify locations susceptible to FAC and can be useful for determining inspection priority in piping systems.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2002년도 학술대회지
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• pp.401-402
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• 2002

The flow characteristics of ice slurry which was made from $6.5{\%}$ ethylene glycol-water solution flowing in the special pipings including the enlargement, the contraction and the orifice were experimentally investigated. The flow patterns and the pressure drops were measured in acrylic pipes when the fraction of ice were varied from $0\;to\;30{\%}$. The pressure drop behavior of the contraction and the orifice appears to be similar to that of the elbow pipe, since these piping may provide similar frictional resistance to the elbow. In the mean while, the pressure drop increased unexpectedly high with the Ice fraction in the enlargement pipe. It seems that the onset of sharp increase in the pressure drop depends on the flowing time as well as the ice fraction and the flow rate.

• 대한기계학회논문집A
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• 제31권10호
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• pp.1017-1024
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• 2007

This study performed a series of burst tests at ambient temperature using real-scale elbow specimen containing a local wall-thinning defect at it's intrados or extrados and evaluated failure pressure of locally wall-thinned elbows. In the experiment, a 90-degree 100A, Sch. 80 standard elbow was employed, and various wall-thinning geometries, such as length, depth, and circumferential angle, were considered. From the results of experiment, the dependences of failure pressure of wall-thinned elbows on the defect geometries and locations were investigated. In addition, the reliability of existing models was examined by comparing the tests data with the results predicted from existing failure pressure evaluation models for locally wall-thinned elbow.

• Journal of Welding and Joining
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• 제11권1호
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• pp.21-32
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• 1993

A cracking failure of a austenitic stainless steel elbow in a naphtha cracking line in a petrochenmical plant occurred, resulting in leakage of organic compound flowing inside the elbow. Due to the failure, emergency shutdown of the plant was enforced to repair the troubled part of the line. The repair cost as well as production loss during the unscheduled plant shutdown has cost the company a great amount of financial loss. In this studies, a failure analysis of the cracked elbow was performed using NDT, chemical analysis, microstructural analysis including optical microscopy as well as scanning electron microscopy with EPMA, mechanical testings such as tensile testing, hardness testing and Charphy impact test fractography. The results indicated that several problems such as a welding defect and presence of a detrimental phase which was found to be relate to improper postforming heat treatment process was identified and the failure was concluded to be due to a low temperature embrittlement of the defect-containing elbows.