• Title/Summary/Keyword: Eddy Current Sensor

Search Result 149, Processing Time 0.029 seconds

A Numerical Analysis of Eddy-Current Electromagnetic Field for the In-Process Measurement of Case Depth in Laser Surface Hardening Processes (레이저 표면경화공정에서 경화층깊이의 실시간 측정을 위한 와전류 전자기장의 이론적 해석)

  • 박영준;조형석;한유희
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.18 no.3
    • /
    • pp.529-539
    • /
    • 1994
  • In laser heat treatment process of steels, the thin layer of substrate is rapidly heated to the austenitizing temperature and subsequently cooled at a very fast rate due to the self-quenching effect. Consequently, it is transformed to martensitic structure which has low magnetic permeability. This observation facilitates the use of a sensor measuring the change of electromagnetic field induced by the hardening layer. In this paper, the eddy-current electromagnetic field is analyzed by a finite element method. The purpose of this analysis is to investigate how the electrical impedance of the sensor's sensing coil varies with the change in permeability. To achieve this, a numerical model is formulated, taking into consideration the hardening depth, distance of the sensor from the hardened surface and the frequency driving the sensor. The results obtained by numerical simulation show that the eddy-current measurement method can feasibly be used to measure the changing hardening depth within the frequency range from 10 kHz to 50 kHz.

The Development of Diagnostic Sensor for Inner Deterioration of Covered Electric Wire (피복전선의 내부 열화 검출용 센서 개발)

  • Kim, Ki-Joon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
    • /
    • v.27 no.4
    • /
    • pp.244-249
    • /
    • 2014
  • In this research, it have developed a sensor that could diagnose inner deterioration of covered wires. With this sensor it observed results from simulation, and the attribute required for realization. For simulation it have used FLUX, it have considered all of geometric and electromagnetic information from coil and base metal that influences eddy current sensor's property in order to predict the final result. It assumed there is no mutual inductance in the coil with N number of turns, because equivalent current flows in coil that is continuously connected in eddy current sensor. It assumed circular coil loop draws a circle, always have self inductance, and they are connected in series and overlapped according number of turns (N) in coil, and bobbin configuration. Actual sensor was produced with consideration of inductance and number of turns (N). In conclusion, it were able to test the dependency through results from simulation, actual measurement, and modeling of simulation. It is considered that attributes of respective base metal and structure can be predicted by simulating in advance.

EDDY CURRENT MEASUREMENT OF TRANSFORMED FRACTION BY M-TYPE SENSOR (M - type부과형 와전류 센서에의한 변태율 측정)

  • Wee, Sang-Bong;Kim, Han-Soo;Han, Min-Koo
    • Proceedings of the KIEE Conference
    • /
    • 1990.07a
    • /
    • pp.247-249
    • /
    • 1990
  • Nondestructive eddy current testing has been used for measuring the electromagnetic properties of metals. It is well known that the conventional eddy current sensors are not effective to measure multi-layer properties. In this paper, the mutual inductance type sensor is studied and transformed fractions of metals are measured. Characteristic factors in eddy current testing are considered and their influences on the testing results are investigated.

  • PDF

Numerical Modeling of the Hall Sensor Signal Used in Pulsed Eddy Current Testing and Comparison of Its Characteristics with a Coil Sensor Signal (홀센서를 사용한 펄스와전류탐상 신호의 수치모델링 및 코일센서 신호와의 특성 비교)

  • Shin, Young Kil
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.36 no.6
    • /
    • pp.490-495
    • /
    • 2016
  • Pulsed eddy current (PEC) testing signals have typically been obtained from the electromotive force induced in a sensor coil. However, an increasing number of studies have elected to incorporate the Hall plate as a sensor. Thus, accurate numerical modeling of the Hall sensor signal is necessary. In this study, a PEC probe is designed and a numerical modeling program is written so that Hall sensor signals and coil sensor signals can be calculated simultaneously. First, a step current is used as the input current. The predicted Hall sensor signals show similar characteristics to those of the experimental signals reported by other researchers. The characteristics of the two types of signals are then analyzed and compared as the thickness of test object changes. The results show that the Hall sensor signal provides less information for evaluating the thickness of the test object than the coil sensor signal. The response signals from a pulsed input current are also calculated, and it is confirmed that an equivalent reversed signal pattern appeared after the pulse width at both signals.

Mold Oscillation Signal Detector of Eddy Current Mold Level Sensor (과류식(過流式) 연주(連鑄) Mold 탕면(湯面) 위치계(位置計)의 탕면진동신호(湯面振動信號) 검출방법(檢出方法))

  • Lee, Jin-Rak
    • Proceedings of the KIEE Conference
    • /
    • 1988.07a
    • /
    • pp.37-38
    • /
    • 1988
  • In the continuous casting process, mold level sensor control system is very important for the quality of slab & bloom, in this paper, the principle of eddy current molr level sensor was studied and a method of mold oscillation signal detecting was purposed.

  • PDF

Vibration of rotating machinery due to proximity (Proximity에서 유도된 회전기계의 이상 진동)

  • 구재량;황재현;김두영;윤완노;김연환
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2003.05a
    • /
    • pp.532-535
    • /
    • 2003
  • Vibration of rotating machinery is a factor that is something to do with abnormal machinery. Former days, Perception of vibration at rotating machinery had used Shaft rider type. Shaft rider type was adhered to surface of shaft and detected vibration of rotating machinery. Recently, Perception of vibration at rotating machinery uses to non-contact sensor. Working principle of non-contact sensor is used of eddy current. Vibration at rotating machinery appears to deviation of eddy current. In this paper, We investigate abnormal vibration due to non-contact sensor.

  • PDF

Dressing Chance Detecting System by the Direct Observation (직접관찰법에 의한 드레싱 시기 검출 시스템)

  • 김성렬;김선호;황진동;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.10a
    • /
    • pp.477-481
    • /
    • 2002
  • Grinding which is the final finishing step in the machining processes plays an important role fur precision manufacturing because it directly affect the product quality. Since the ground surface is affected by the states of grains and voids on the grinding wheel surface, the wheel should be dressed before the machined surface deteriorates over a quality limit. This paper describes a systematic approach to decide a proper dressing chance. A fabricated eddy current sensor and CCD camera are used to measure the loading on the working wheel surface and to visualize the wheel surface states respectively. The dressing chance can be properly decided through the relation between the variation of the thresholding image of the wheel and the machined surface roughness as the variation of the eddy current sensor output is greater than the detected value previously.

  • PDF

Experimental Study on Eddy Current based-on Corrosion Detection Sensor for RC structure (RC 구조물의 Eddy Current 기반 철근부식 감지 센서에 관한 실험적 연구)

  • Yang, Hyun-Min;Lee, Han-seung
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2019.05a
    • /
    • pp.260-261
    • /
    • 2019
  • Corrosion of rebar embedded reinforced concrete is the main cause of collapse and degradation of reinforced concrete structure that many researches are recently focused on these works. Methods of evaluating rebar corrosion are divided into physical and electrochemical methods. However, the result of Conventional methods are less reliable due to effect of internal and external environments. In this study, rebar corrosion detection sensor for embedded rebar of RC structures is evaluated through immersion test in NaCl solustion for 160hours. From the results, Rebar corrosion was ongoing and corrosion products are produced on rebar surface. The voltage is decreased as amount of corrosion production increased.

  • PDF

Development of Multi-channel Eddy Current System for Inspection of Press Rolls (압연롤 검사를 위한 다중 센서 와전류 탐상 검사 시스템 개발)

  • Lee, Jae-Ho;Park, Tae-Sung;Park, Ik-Keun
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.26 no.3
    • /
    • pp.306-312
    • /
    • 2017
  • Press rolls are constantly exposed to physical and heat stresses on their surface and are prone to crack, bruise, and spall if the accumulated stress goes beyond the critical point. Such surface phenomenon can cause them to lose their functionality and eventually lead to a halted production line. Eddy current testing can be considered a useful method to investigate the surface of the roll. The method involves the application of a high intensity magnetic field onto the surface of the roll, and thereby finding any early stage of possible defects. When the method was applied for roll inspection, the cross section of the sensor was regulated as per the overall testing speed. A smaller cross sectional area implied a better resolution but a longer testing time. In this paper, a convenient method to increase both overall system resolution and inspection speed of eddy current roll inspection is suggested by using a devised array sensor structure.