• Title/Summary/Keyword: EMI Shielding

Search Result 138, Processing Time 0.023 seconds

Finite-Element Analysis of Warm Square Cup Deep Drawing Process of Magnesium Alloy AZ31 Sheet (마그네슘 합금 AZ31 판재의 온간 사각컵 디프드로잉 공정의 유한요소 해석)

  • Kim H.K.;Lee W.R.;Hong S.K.;Kim J.D.;Han B.K.
    • Transactions of Materials Processing
    • /
    • v.15 no.3 s.84
    • /
    • pp.232-240
    • /
    • 2006
  • Magnesium alloys are expected to be widely used fur the parts of structural and electronic appliances due to their lightweight and EMI shielding characteristics. While the die casting has been mainly used to manufacture the parts from the magnesium alloys, the press forming is considered as an alternative to the die casting for saving the manufacturing cost and improving the structural strength of the magnesium alloy parts. However, the magnesium alloy has low formability at room temperature and therefore, in many cases, forming at elevated temperatures is necessary to obtain the required material flow without failure. In the present study, square cup deep drawing tests using the magnesium alloy AZ31 sheet were experimentally conducted at various elevated temperatures as well as room temperature, and the corresponding finite-element simulations, which calculated the damage evolution based on the Oyane's criterion, were conducted using the stress-strain relations from the tensile tests at various temperatures. The formability predictability by the finite-element analysis was investigated by comparing the predicted damage distributions over the deformed AZ31 sheet at elevated temperatures with the corresponding experimental deformations with failures.

Finite-Element Analysis of Formability in Warm Square Cup Deep Drawing of Magnesium Alloy AZ31 Sheet (마그네슘 합금 AZ31 판재의 온간 사각컵 딥드로잉 성형성의 유한요소 해석)

  • Kim Heung-Kyu;Lee Wi Ro;Hong Seok Kwan;Han Byoung Kee;Kim Jong Deok
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2005.10a
    • /
    • pp.122-125
    • /
    • 2005
  • Magnesium alloys are expected to be widely used for the parts of structural and electronic applications due to their lightweight and EMI shielding characteristics. While the die casting has been mainly used to manufacture the parts from the magnesium alloys, the press forming is considered as an alternative to the die casting for saving the manufacturing cost and improving the structural strength of the magnesium alloy parts. However, the magnesium alloy has low formability at room temperature and therefore, in many cases, forming at elevated temperatures is necessary to obtain the required material flow without failure. In the present study, square cup deep drawing tests using the magnesium alloy AZ31 sheet were experimentally conducted at various elevated temperatures as well as room temperature, and the corresponding finite-element simulations, which calculated the damage evolution based on the Oyane's criterion, were conducted using the stress-strain relations from the tensile tests at various temperatures. The formability predictability by the finite-element analysis was investigated by comparing the predicted damage distributions over the deformed AZ31 sheet at elevated temperatures with the corresponding experimental deformations with failures.

  • PDF

Preparation and Properties of Polymer Blends Type Humidity Sensor for Process Safety (공정안전용 Polymer Blend형 습도센서의 특성 연구)

  • Kang Young-Goo;Cho Myoung-Ho
    • Journal of the Korean Society of Safety
    • /
    • v.19 no.3 s.67
    • /
    • pp.51-56
    • /
    • 2004
  • Conductive polymer blends and composites are widely used for different safety application such as electrostatic charge dissipation(ESD), electromagnetic interference(EMI) shielding, electrostatic prevention and safety chemical sensor. In order to prepare a impedance-type humidity sensor that is durable at high humidities and high temperature, electically conductive polymer blends based on diallyldimethylammonium chloride(DADMAC) and epoxy were prepared in this study. The polymer blends type conductive ionomer exhibits reaction each other DADMAC and epoxy in FT-IR and DSC analysis. The blends material was traced by new peak at 1600cm-1 and appeard improvement of thermal resistance by melting point shift. Alumina substrate was deposited a pair of gold electrodes by screen printing. The blend material were spin-coated with a thin film type on the surface of alumina substrate. The polymer bleld type sensor exhibits a linear impedance increasing better than DADMAC coated humidity sensor. Also it shows good sensitivity, low hysteresis and durability against high humidity.

Fast laser welding with scanner on the joint between AZ31 thin sheet and die-casted AZ91D frame for smart phone application (스캐너를 이용한 AZ31 극박판재와 AZ91D 다이캐스팅 프레임의 고속레이저용접)

  • Lee, Mok-Young;Seo, Min-Hong
    • Laser Solutions
    • /
    • v.18 no.1
    • /
    • pp.1-6
    • /
    • 2015
  • High welding speed and narrow weld seam are favorable for welding of magnesium alloy. Magnesium alloy is recommended for the smart frame because it has several advantages such as low density, high thermal conductivity, EMI shielding capability and good cast ability. This study is for the assembly welding of the magnesium smart frame with high productivity, good performance and low cost. The window for battery on AZ91D frame produced by die-casting was prepared by CNC machining. Corresponding AZ31 blank of 0.2mm thickness was prepared by die-blanking cut. All system set was fixed at the stationary bed but the laser beam was manipulated by scanner up-to 1,000mm/s speed. The weld joint between AZ31 sheet and AZ91D frame was welded by fiber laser on 850~1,000W output power. The joint showed penetration enough but some humping bead. The distortion by the weld heat was almost free because of the quick dissipation of the heat by small beam size and fast welding. Consequently, the thinner magnesium foil was assembled successfully to the magnesium frame of mobile phone.

Development of Smart Active Layer Sensor (II): Manufacturing and Application (스마트 능동 레이어 센서 개발 (II): 저작 및 적용 연구)

  • Lee, Young-Sup;Lee, Sang-Il;Kwon, Jae-Hwa;Yoon, Dong-Jin
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.24 no.5
    • /
    • pp.476-486
    • /
    • 2004
  • This paper is the second part of the study on the development of a smart active layer (SAL) sensor, which consists of two parts. As mentioned in the first paper, structural health monitoring (SHM) is a new technology that is being increasingly applied at the industrial field as a potential approach to improve cost and convenience of structural inspection. Recently, the development of smart sensor is very active for real application. This study has focused on preparation and application study of SAL sensor which is described with regard to the theory and concept of the SAL sensor in the first paper. In order to detect elastic wave, smart piezoelectric sensor, SAL, is fabricated by using a piezoelectric element, shielding layer and protection layer. This protection layer plays an important role in a patched network of distributed piezoelectric sensor and shielding treatment. Four types of SAL sensor are designed/prepared/tested, and these details will be discussed in the paper In this study, SAL sensor ran be feasibly applied to perform structural health monitoring and to detect damage sources which result in elastic waves.

Analysis on the EMC evaluating method for applying wireless communications in NPP (원전 내 무선통신 적용에 대한 전자파 적합성 평가방법 분석)

  • Kang, SeungSeok;Lim, Tae Heung;Choo, Jaeyul;Kim, HyungTae;Kim, DaeHee;Byun, Gangil;Park, Jong Eon;Lee, Jun-Yong;Choo, Hosung
    • Journal of the Korea Institute of Information and Communication Engineering
    • /
    • v.21 no.12
    • /
    • pp.2221-2231
    • /
    • 2017
  • In this paper, we surveyed previous cases, network protocols (such as Wi-Fi, Zigbee, Z-wave, and WirelessHart) and propagation characteristics on the application of maintaining equipments for instrumentation and control (I&C) using wireless communication techniques inside the nuclear power plant (NPP). In addition, we compared and analyzed the difference of detailed regulations with respect to the electromagnetic interference (EMI) and radio frequency interference (RFI) in the Regulatory Guide 1.180 rev. 1 (RG. 1.180) for adopting the wireless communication techniques inside the NPP, and other regulations, such as MIL-STD 461E and IEC 61000-4, that are recognized in the KINS/RG-N03.09 (Rev. 2). Furthermore, we investigated evaluating factors about electromagnetic properties by considering indoor environments, wave scattering, shielding effectiveness, and the indoor wave attenuation model that were not included in the current electromagnetic compatibility regulation.

Synthesis of Ag-Cu Composite Powders for Electronic Materials by Electroless Plating Method (무전해 도금법을 이용한 전자소재용 은-구리 복합분말의 제조)

  • Yoon, C.H.;Ahn, J.G.;Kim, D.J.;Sohn, J.S.;Park, J.S.;Ahn, Y.G.
    • Journal of Powder Materials
    • /
    • v.15 no.3
    • /
    • pp.221-226
    • /
    • 2008
  • Silver coated copper composite powders were prepared by electroless plating method by controlling the activation and deposition process variables such as feeding rate of silver ions solution, concentration of reductant and molar ratio of activation solution $(NH_4OH/(NH_4)_2SO_4)$ at room temperature. The characteristics of the product were verified by using a scanning electron microscopy (SEM), X-ray diffraction (XRD) and atomic absorption (A.A.). It is noted that completely cleansing the copper oxide layers and protecting the copper particles surface from hydrolysis were important to obtain high quality Ag-Cu composite powders. The optimum conditions of Ag-Cu composite powder synthesis were $NH_4OH/(NH_4)_2SO_4$ molar ratio 4, concentration of reductant 15g/l and feeding rate of silver ions solution 2 ml/min.

Development of VHF-Band Conformal Antenna for UAV Mounting (무인기 탑재용 VHF 대역 형상적응형 안테나 개발)

  • Euntae Jung;Juhyun Lee;Jinwoo Park;Byunggil Yu;Kichul Kim;Jaesoo Jung
    • Journal of the Korea Institute of Military Science and Technology
    • /
    • v.26 no.1
    • /
    • pp.54-63
    • /
    • 2023
  • In this paper, a VHF band conformal antenna for UAV mounting was developed. The proposed antenna was designed as an shape-adaptive structure by minimizing the antenna height to be advantageous in RCS reduction performance. As for the antenna radiator, the outer radiator was arranged around the inner radiator to apply the CRLH zeroth-order resonance structure. With this structure, the height of the antenna was minimized, and it was reduced by about 70 % compared to the existing blade antenna. In addition, for impedance matching, the intermediate frequency bandwidth of the VHF band was improved through the sleeve pin of the inner radiator, and the low frequency bandwidth of the VHF band was improved by applying an EMI shielding gasket to the shorting pin of the outer radiator. The proposed antenna was manufactured and measured to verify the performance of the device and the performance after UAV mounting. As a result, the standard was satisfied for the operating frequency.