• Title/Summary/Keyword: Dynamometer testing

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A Highly Efficient Dynamometer Control For Motor Drive Systems Testing (구동 시스템 시험을 위한 고성능 다이나모메터 제어)

  • Kim Gil-Dong;Shin Jeong-Ryol;Lee Han-Min;Lee Woo-Dong
    • Proceedings of the KIEE Conference
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    • summer
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    • pp.1291-1293
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    • 2004
  • The control method of programmable dynamometer for overall test of machine is to load the reference torque which is computed from torque transducer into motor under test. But the torque information detected from torque transducer have a lot of noise when the load torque of meter is a small quantity or changing. Thus, torque transducer must have a low pass filter to detect a definite torque information. But The torque delay generated by filter with torque transducer occur a torque trouble for moter torque of programmable dynamometer. Therefore, this kind of system could not perform dynamic and nonlinear load. In this paper, the control method using the load torque observer without a measure for torque transducer is proposed. The proposed system improved the problem of the torque measuring delay with torque transducer, and the load torque is estimated by the minimal order state observer based on the torque component of the vector control induction meter. Therefore, the torque controller is not affected by a load torque disturbance.

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Effect of the Design Parameters Change on the Hybrid Dynamometer Braking Performance (혼성동력계에서 주요 설계변수가 제동성능에 미치는 효과분석)

  • Lee, Jong-Hoon;Hwang, Jai-Hyuk;Jeong, Min-Ji;Kwon, Jun-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.11
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    • pp.981-988
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    • 2016
  • Dynamometer is a device for testing the performance of the brake and it is composed of a test zone, the mechanical inertia zone, the electric motor and the control zone. Hybrid dynamometer is a way to compensate for the loss of mechanical inertia in accordance with the brake operation by using an electric motor to reduce the size of the mechanical inertia with the advantage that can be tested in the relatively small size of the mechanical inertia and low cost. In this paper, design the proper size of hybrid dynamometer in the laboratory level with the space constraints, analysed the effect of critical parameter on the braking performance of hybrid dynamometer such as changing the friction coefficient. With this study, could get the results of guideline to judge the poor friction material by measuring the torque of the electric motor to compensate the energy loss due to a reduced mechanical inertia.

Agreement of Manual Muscle Testing and Test-Retest Reliability of Hand Held Dynamometer for the Posterior Gluteus Medius Muscle for Patients With Low Back Pain (요통 환자를 대상으로 후중둔근 도수근력검사의 일치도 및 휴대용 근력계 측정 방법의 신뢰도 검사)

  • Park, Kyue-Nam;Kim, Hyun-Sook;Choi, Houng-Sik;Lee, Won-Hwee;Ha, Sung-Min;Kim, Su-Jung
    • Physical Therapy Korea
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    • v.18 no.3
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    • pp.67-75
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    • 2011
  • The purpose of this study was to assess the agreement of manual muscle testing (MMT) and test-retest reliability of a hand held dynamometer for the posterior gluteus medius muscle, with and without lumbar stabilization, using a pressure biofeedback unit for patients with low back pain. The pressure biofeedback unit was used to minimize the substitute motion of the lumbopelvic region during hip abduction in patients lying on their side. Fifteen patients with low back pain participated in this study. A tester determined the MMT grades of the posterior gluteus medius with and without the pressure biofeedback unit. Active hip abduction range of motion with an inclinometer and the strength of their posterior gluteus medius using a hand held dynamometer were measured with and without the pressure biofeedback unit in the MMT position. The agreement of the grade of muscle strength in the MMT, and intra-rater reliability of both the active hip abduction range of motion and the strength of posterior gluteus medius were analyzed using the weighted kappa and intraclass correlation coefficient (ICC), respectively. The agreement of MMT with the pressure biofeedback unit (weighted kappa=.92) was higher than the MMT (weighted kappa=.34)(p<.05). The inclinometer with pressure biofeedback unit measurement of the active hip abduction range of motion had an excellent intra-rater reliability (ICC=.90). Also, the hand held dynamometer with pressure biofeedback unit measure of strength of the posterior gluteus medius had a good intra-rater reliability (ICC=.85). Therefore, the test for muscle strength with pressure biofeedback unit will be a reliable method for the determination of the MMT grades or amount of posterior gluteus medius muscle strength and the measurement of the range of motion for hip abduction in patients with low back pain.

Development of Nondestructive System for Detecting the Cracks in KTX Brake Disk Using Rayleigh Wave (Rayleigh Wave를 이용한 KTX 제동 디스크의 균열 검측 시스템 개발)

  • Kim, Min Soo;Yeom, Yun Taek;Park, Jin-Hyun;Song, Sung Jing;Kim, Hak Joon;Kwon, Sung Duck;Lee, Ho Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.1
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    • pp.29-36
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    • 2017
  • Recently, KTX (Korean Train Express) train stoppage accidents were mainly caused by malfunctioning equipment, aging and cracking of railway vehicles, crack breakages of brake disks, and breakages of brake disks. Breakage of brake disk can cause large-scale casualties such as high-speed collision and concern about derailment by hitting lower axle and wheel. Therefore, in this study, a brake disk with solid and ventilation type, which is the brake disk of a KTX train was modeled, and a dynamometer system was constructed to operate the disk. A Rayleigh wave was used to inspect the surface of the brake disk. An ultrasonic inspection module was developed for the brake disk by using a local immersion method due to the difficulty involved in ultrasonic inspection using an existing immersion method. In addition, the surface defects of the brake disk were evaluated using a dynamometer mock-up system and an ultrasonic inspection module of the brake disk.

The Durability and Exhaust Emission Characteristics of an IDI Diesel Engine Using Biodiesel Fuel (바이오디젤유를 사용하는 간접분사식 디젤기관의 내구 및 배기 특성)

  • Ryu, Kyung-Hyun;Oh, Young-Taig
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.115-122
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    • 2006
  • To evaluate the durability characteristics of in-direct injection diesel engine using BDF 20(a blend of 20% biodiesel fuel and 80% diesel fuel in volume), an IDI diesel engine used to commercial vehicle was operated on BDF 20 for 300 hours. Engine dynamometer testing was completed at regularly scheduled intervals to investigate the combustion characteristics, engine performance and exhaust emissions. The engine performance and exhaust emissions were sampled at 1 hour interval for analysis. From the results, the combustion variations such as the combustion maximum pressure($P_{max}$) and the crank angle at which this maximum pressure occurs(${\Theta}_{Pmax}$) were not appeared during long-time dynamometer testing. Also, BSFC with BDF 20 resulted in lower than with diesel fuel. The peak pressure with BDF 20 was higher than that with diesel fuel due to the oxygen content in BDF. And, BDF 20 resulted in lower emissions of carbon monoxide, carbon dioxide, and smoke emissions with a little increase of oxides of nitrogen than diesel fuel. It was concluded that there was no unusual deterioration of the engine, or any unusual change in exhaust emissions during the durability test of an IDI diesel engine using BDF 20.

Modification of Hybrid Diesel Vehicle and Its Effect on the Exhaust Emissions (디젤 하이브리드 차량 개조에 따른 배기 배출물 영향 평가)

  • Kwon, Soonho;Lim, Jongsoon;Lee, Hyunwoo;Lee, Jeonghoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.5
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    • pp.537-544
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    • 2015
  • The effects of the modification of hybrid vehicle components on diesel exhaust emissions were investigated in this study. We examined the changes in exhaust emissions and the fuel consumption (FC) caused by the modification of generator (alternator) and motors. Exhaust emissions such as black carbon (BC), HC, $NO_X$ and $CO_2$ were measured not only in idle state but also on an actual urban road as well as on a chassis dynamometer. BC, $NO_X$ and HC emissions increased by 95%, 27% and 34% respectively when the generator charged the battery in the idle condition. BC and FC decreased in hybrid mode on the actual urban road partly because the motors were used to assist the diesel engine. In addition, the decreases in exhaust emissions and FC were also evident in the hybrid mode when the vehicle was tested on the chassis dynamometer.

Durability Characteristics of an IDI Diesel Engine Using Biodiesel Fuel (바이오디젤유를 사용하는 간접분사식 디젤기관의 내구 특성)

  • Ryu, Kyun-Hyun;Oh, Young-Taig
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.120-127
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    • 2005
  • An IDI diesel engine used to agricultural tractors was fueled with $20\%$ biodiesel fuel(BDF 20) in excess of 300 hours. Engine dynamometer testing was completed at regularly scheduled intervals to monitor the engine performance and exhaust emissions. The engine performance and exhaust emissions were sampled at 1 hour interval for analysis. The combustion variation such as the combustion maximum pressure and the crank angle at this maximum pressure was not appeared during long-time dynamometer testing. Also, BSFC with BDF 20 resulted in lower than with diesel fuel. Since the biodiesel fuel used in this study includes oxygen of about $11\%$, it could influence the combustion process strongly. So, BDF 20 resulted in lower emissions of carbon monoxide, carbon dioxide, and smoke emissions without special increase of oxides of nitrogen than diesel fuel. It was concluded that there was no unusual deterioration of the engine, or any unusual change in exhaust emissions from using the BDF 20.

A Design Experience of Propeller Open Water Testing Dynamometer (소형 프로펠러 단독시험기 설계)

  • J.S. Kim;M. Song;H. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.32 no.4
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    • pp.48-54
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    • 1995
  • A new propeller open water testing device is developed and tested in a tow tank. The devised dynamometer consists of a torque measuring part, a thrust measuring part and a driving motor with an RPM counter. Torque is designed to be measured directly from the torsion of the structure holding the motor by using strain gauges and, consequently, conventional slip ring is removed. Also, in order to make the device fit in relatively small model ships, the weight and the size of the whole integrated structure are reduced in various ways. The developed tester is proved to be easily utilized in small circulating water channel experiments and is believed to have provided us with essential information for future design of various types of conventional or object oriented force measuring device.

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A Study on the Low Cost Testing System Development of the Low Speed and High Torque Harsh Reducer (저속 고토크 가혹감속기의 저비용 테스트 시스템 개발에 관한 연구)

  • Park, Taehyun
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.3
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    • pp.379-386
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    • 2022
  • The goal of this research is to verify a performance test system for a low speed, high torque, and harsh reducer at low cost. The reducer rotates a cooling fan with a diameter of 10 meters, in a high temperature (50℃) cooling tower in a geothermal power plant. It requires about 500 kgf·m torque and 47.75 kW power to rotate the fan at a maximum power condition. An expensive dynamometer is commonly used for performance test of a motor or a reducer. In this paper, a low cost system is developed using a hydraulic pump as a load unit to generate torque instead of a dynamometer. We accurately calculated the required power, the flow meter, and the pressure of the pump, and selected to design and optimize the system at minimal cost. The system also applied another reverse reducer and a gearbox to increase the rotational speed and to reduce the torque from the low speed and high torque target reducer. This allows low-cost systems to be built using inexpensive components. The developed system was able to successfully measure the high torque and the low rotational speed of the target reducer at high temperature.

An Application of DoE Methodology in WAVE Simulation to Identify the Effectiveness of Variables on Engine Performance and to Optimize Responses (실험계획법과 WAVE 시뮬레이션을 이용한 엔진 작동 변수의 영향도 평가 및 최적화에 대한 연구)

  • Jeong, Dong-Won;Lim, Ock-Taeck
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.5
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    • pp.16-25
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    • 2009
  • Testing engine performance using an engine dynamometer requires high technical researchers and many facilities. Nowadays, different variables of CAE program are used for identifying the engine performance instead of engine dynamometer test. This is more convenience, as it does not necessitate an abundance of engine dynamometer experiments and, in addition, produces better results. However, CAE programs also contain various variables which can affect engine performance. Those are coupled with each other, thus making it difficult to determine the effectiveness of different variables on engines. DoE (Design of Experiments) methodology is an efficient way to verify the magnitude of effectiveness on engine performance as well as making responses to be optimized at once without trial & error. This study used data from WAVE simulations, which modeled the DOHC SI engine with in-line 4 cylinders at 1500, 3000 and 4500rpm. DoE methodology is designed properly to determine the effectiveness of five variables on power, BSFC, and volumetric efficiency, as well as to find the optimal response conditions at each rpm through a minimized number of experiments. After finishing DoE process, all the results are examined concerning the reliability of test through a verification experiment.