• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.11a
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• pp.511-512
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• 2010

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.1
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• pp.113-120
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• 1994

The dynamic characteristics of turning processes are complex, non-linear and time-varying. Consequently, the conventional techniques based on crisp mathematical model may not guarantee cutting force regulation. This paper presents a fuzzy controller which can regulate cutting force in turning process under varying cutting conditions. The fuzzy control rules are extablished from operator experience and expert knowledge about the process dynamics. Regulation which increases productivity and tool life is achieved by adjusting feedrate according to the variation of cutting conditions. The performance of the proposed controller is evaluated by cutting experiments in the converted conventional lathe. The results of experiments show that the proposed fuzzy controller has a good cutting force regulation capability in spite of the variation of cutting conditions.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.7 no.2
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• pp.91-99
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• 1998

This paper presents a methodology for identifying the cutter runout geometry in end milling process. Cutter runout is common but undesirable phenomenon in multi-tooth machining because it introduces variable chip loading to insert which results in a accelerated tool wear. amplification of force variation and hence enlargement vibration amplitude From understanding of chip load change kinematics, the analytical cutting force convolution model was formulated as the angular domain convolution model was formulated as the angular domain convolution of three dynamic cutting force component functions. By virtue of the convolution integration property, the frequency domain expression of the local cutting forces and the chip width density of the cutter. Experimental study is presented to validate the analytical model. This study provides the in-process monitoring and compensation of dynamic cutter runout to improve machining tolerance and surface quality for industrial application.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.2 s.95
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• pp.104-115
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• 1999

Cutting process, in general, is a closed-loop system consisting of structural dynamics and cutting dynamics, with the cutting forces and the relative displacements between tool and workpiece being the associated variables. There have been a number of works on modeling the cutting process of endmilling, most of which assumed that either one of the tool or workpiece be negligible in tis displacement. In this paper, the relative displacement between tool and workpiece was considered. The proposed model used experimental modal analysis for structural dynamics and an instantaneous uncut chip thickness model for cutting dynamics. Simulation of the model, a time varying cutting system, was performed using 4th order Runge-Kutta method. Subsequent simulation results were utilized to predict chatter over a variety of experiments in slotting operation, showing good agreement.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 1996.04a
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• pp.276-279
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• 1996

This paper deals with the method providing an exact solution to the 3-dimensional guillotine cutting stock problem. We suggest a 3-stage sutting method using the property that cubic material has to be cut into 2-dimensional planes firstly. This method requires more stocks that the general guillotine cutting methods but can save work force. By using the 1-dimensional dynamic programming, we reduce the computational time and the memory requirement in the 3-stage guillotine cutting method.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.11
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• pp.80-85
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• 2001

In Part 2, dynamic cutting force model, thermal behavior model, and feed drive model are presented for development of a virtual machine tool. Some relevant results with brief descriptions for each model are presented to verify the proposed models. Experimental results for each model agreed well with the estimated ones. The developed models in this two-part paper are partially integrated as a comprehensive software environment.

• International Journal of Precision Engineering and Manufacturing
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• v.4 no.3
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• pp.42-47
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• 2003

In Part 2 of this paper, the dynamic cutting force model, thermal behavior model, and feed drive model used in the development of a virtual machine tool (VMT) are briefly described. Some results are presented to verify the proposed models. Experimental data agreed well with the predicted results fer each model. A comprehensive software environment to integrate the models into a VMT is also proposed.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.5 no.1
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• pp.7-12
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• 2006

Recently, the fractal interpolation methods have been widely introduced and used to estimate and analyze various theoretical and experimental data. Because of the chaotic behaviors of dynamic cutting force data, some method for end-milling force analysis must be used. The fractal analysis used in this paper is fractal linear interpolation and fractal dimension. Also, several methods for computing fractal dimensions have been used in which the fractal dimension of the typical dynamic end-milling force was calculated according to number of data points that are generally lower than 200 data points sampled. This fractal analysis shows a possible prediction of end-milling force that has some dynamic chatter property or stationary property in endmilling operation.

• Journal of KSNVE
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• v.8 no.2
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• pp.324-330
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• 1998

The forced vibration analysis of the outer-clamped spinnig annular disk with arbitrary in-plane is formulated to investigate the influence of non-uniform tension on the cutting accuracy of wafer cutting machine. The arbitrary in-plan force along the outer edge of an annular plate is expressed as a Fourier series. Galerkin method and modal superposition method are employed to obtain the forced responses under the static force and the impulse force in astationary coordinate. Through qualitative and quantitative analyses, it can be found that forced and impulse responses are sensitive to the non-uniformity of in-plane force, which can bring a bad effect to the accuracy of wafer cutting process. Also, in case of a spinning disk with non-uniform in-plane force, critical speed is required to define in a different way, compared with conventional definition in axi-symmetrical spinning disk.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.8
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• pp.1951-1962
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• 1993

The creation process of a typical machined surface is treated here as a dynamic system. An investigation is carried out to establish a relationship between the characteristics of cutting force fluctuations that cause vibration response of the tool-workpiece system and the formation of surface in face cutting by sintered carbide cutting tool. Cutting force is measured and analyzed in frequency domain. The power spectral densities of cutting force give a useful information in surface generation and it can be used to find out the control factor of surface roughness. The terms, PSD ratio & Normalized spindle frequency PSD, are defined and when the value of power in spindle frequency is absolutely little but relatively large, it is obtained high accuracy surface roughness. The aim of this research is to find surface profile by measured and analyzed cutting force signals. The simulation of surface generation gives the comprechension of its mechanism and help to predict and control the surface quality. In this study, it is suggested what informations about surface generation can be acquired from the cuttuing force signal and an way of generating a better surface.