• Title/Summary/Keyword: Durability testing

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Durability Performance Evaluation of an Aluminum Knuckle using Virtual Testing Method (가상시험법을 이용한 알루미늄 너클의 내구수명 평가)

  • Ko, Han-Young;Choi, Gyoo-Jae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.1
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    • pp.44-50
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    • 2010
  • Durability performance evaluation technology using Virtual Testing Method is a new concept of a vehicle design, which can reduce the automotive components design period and cost. In this paper, the fatigue life of an aluminum knuckle of a passenger car is evaluated using virtual testing method. The flexible multibody dynamic model of a front half car module is generated and solved with service loads which are measured from Belgian roads. Using a multibody dynamic analysis software, the flexible multibody dynamic simulation of a half car model is carried out and the dynamic stress profile of an aluminum knuckle is acquired. The stress profile is exported to a fatigue analysis software and durability performance of an aluminum knuckle is evaluated.

The Testing Methods of the Fire and the Electric Shock on the Electric Pad Using the House (가정용 전기매트에 대한 화재 및 감전 시험법에 관한 연구)

  • Jang, In-Hyeok;Lee, Chang-Hoon;Lee, Young-Joo;Lim, Houng-Woo
    • Journal of Applied Reliability
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    • v.14 no.3
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    • pp.169-175
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    • 2014
  • In this paper, the evaluating test methods of the fire and the electric shock on the Electric pad using the house is proposed. We analyzed electric pad using magnetic shielded type hot wire because electric pad using the magnetic shielded type hot wire generally be used in the home. We analyzed FMEA in order to analyze the mechanism of the fire and the electric shock of the electric pad and designed testing methods (Durability tests on the environment, Mechanical durability tests, Electrical durability tests) obtained through the two-step QFD and tested. We verified the evaluating test methods of the fire and the electric shock on the Electric pad using the house through the analysis of the test results.

Durability Design of a Passenger Car Front Aluminum Sub-frame using Virtual Testing Method (가상시험기법을 이용한 승용차 전륜 알루미늄 서브프레임 내구설계)

  • Nam, Jin-Suk;Shin, Hang-Woo;Choi, Gyoo-Jae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.368-375
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    • 2012
  • Durability performance evaluation of automotive components is very important and time consuming task. In this paper, to reduce vehicle component development time and cost virtual testing simulation technology is used to evaluate durability performance of a passenger car front aluminum sub-frame. Multibody dynamics based vehicle model and virtual test simulation model of a half car road simulator are validated by comparisons between rig test results and simulation results. Durability life prediction of the sub-frame is carried out using the model with road load data of proving ground which can evaluate accelerated durability life. We found that the durability performance of the sub-frame is sufficient and it can be predicted within short time compared to rig test time.

Thermal Barrier Coating Durability Testing Trends for Thrust Chamber of Liquid-propellant Rocket Engine (액체로켓엔진 연소기 열차폐코팅 내구성 시험 기술동향)

  • Lee, Keum-Oh;Ryu, Chul-Sung;Lim, Byoung-Jik;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.1
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    • pp.103-115
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    • 2013
  • Durability testing method trends of the thermal barrier coating(TBC) for the combustion chamber of the liquid-propellant rocket engine have been investigated. Many types of the durability testing method such as the mechanical tests to measure surface cohesion force, the thermal fatigue tests with laser, furnace, burner or plasma, the small scale combustion tests using injectors, and the thermo-mechanical fatigue tests were observed. The TBC with sufficient durability can be selected for the use of combustion chamber through such specimen-level tests and the durability can be verified by the tests using the real scale combustion chambers.

Thermal Barrier Coating Durability Testing Trends for Thrust Chamber of Liquid-propellant Rocket Engine (액체로켓엔진 연소기 열차폐코팅 내구성 시험 기술동향)

  • Lee, Keum-Oh;Ryu, Chul-Sung;Lim, Byoung-Jik;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.603-615
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    • 2012
  • Durability testing method trends of the thermal barrier coating(TBC) for the combustion chamber of the liquid-propellant rocket engine has been investigated. Many types of the durability testing method such as the mechanical tests to measure surface cohesion force, the thermal fatigue tests with laser, furnace, burner or plasma, the small scale combustion tests using injectors, and the thermo-mechanical fatigue tests were observed. The TBC with sufficient durability can be selected for the use of combustion chamber through such specimen-level tests and the durability can be verified by the tests using the real scale combustion chambers.

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Fire Testing Methods For The Electric Hair Dryer (전기 헤어드라이기에 대한 화재 시험법에 관한 연구)

  • Jang, In-Hyeok;Na, Hyun-Jun;Moon, Eun-A;Lee, Chang-Hoon;Lim, Houng-Woo
    • Journal of Applied Reliability
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    • v.16 no.1
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    • pp.7-14
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    • 2016
  • Purpose: The purpose of this study is to development the fire evaluating test methods for the Electric hair dryers. Methods: We was designed FMEA (Failure mode and effects analysis) in order to analyze the fire mechanism on the electric hair dryers and designed evaluating test methods (Durability tests on the environment, Mechanical durability tests) obtained through the two-step QFD (Quality Function Depolyment) and tested. Conclusion: We verified the evaluating fire test methods on the electric hair dryers through the analysis of the test results and some reproduction test.

The Durability Performance Evaluation of Automotive Components in the Virtual Testing Laboratory (차량 부품의 내구성 평가를 위한 가상시험실 구축)

  • Kim, Gi-Hoon;Kang, Woo-Jong;Kim, Dae-Sung;Ko, Woong-Hee;Lim, Jae-Yong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.3
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    • pp.68-74
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    • 2006
  • The evaluation of durability performance in Virtual Testing Laboratory(VTL) is a new concept of vehicle design, which can reduce the automotive design period and cost. In this study, the multibody dynamics model of a car is built with a reverse engineering design. Hard points and masses of components are measured by a surface scanning device and imported into CAD system. In order to simulate the non-linear dynamic behavior of force elements such as dampers and bushes, components and materials are tested with specialized test equipments. An optimized numerical model for the damping behavior is used and the hysteresis of bush rubber is considered in the simulation. Loads of components are calculated in VTL and used in the evaluation of durability performance. In order to verify simulation results, loads of components in the vehicle are measured and durability tests are performed.

Research on Durability Assessment of Asbestos Stabilizer for Asbestos-containing Ceiling Materials (석면 함유 천장재에 대한 석면 안정화제 내구성 평가 연구)

  • Ha, Joo-Yeon;Shin, Hyun-Gyoo
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.30 no.1
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    • pp.18-27
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    • 2020
  • Objectives: For testing asbestos stabilizer products which are used for the maintenance and management of asbestos-containing materials, durability assessment should accompany the evaluation of basic properties and performance. Therefore, in this study we designed a testing method and constructed a database of durability performance, thereby providing basic data for reliability studies of asbestos stabilizer. Methods: Since the ceiling materials targeted in this study are interior materials, test conditions of 95% relative humidity and 60℃ temperature were designed in consideration of the effect of high relative humidity in summer and seasonal indoor temperatures. Plate-shaped specimens treated with asbestos stabilizers were maintained in a thermo-hygrostat for 5, 10, and 20 days, and then the asbestos scattering prevention rate was measured by air erosion testing. Results: The scattering concentration tended to increase with time under the single humidity condition, and exceeded the indoor air quality standard of 0.01 f/cc, during the 20 days of maintenance. On the other hand, there was little change according to the temperature condition. In the case of a complex condition with temperature and humidity, the results were similar to the humidity test, but the scattering concentration increased more sharply at 20 days. Conclusions: The main deterioration factor that affects the durability of asbestos stabilizer is humidity, and the deterioration is caused by a mechanism in which the stabilizer coated on the surface is re-dissolved by moisture and evaporates or the coating layer is peeled off, which is accelerated by high temperatures.

Current Status of International Standardization for Durability Test Methods in Smart Clothing and Future Challenges in Enhancing Product Reliability and Quality Control (스마트 의류의 사용환경 내구성 시험에 대한 국제 표준화 현황과 제품의 신뢰성 향상 및 품질 관리를 위한 향후 과제)

  • Siyeon Kim;Ga-Young Lim;Sukyung Kim;Junghyun Lee
    • Fashion & Textile Research Journal
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    • v.25 no.3
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    • pp.398-408
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    • 2023
  • Smart clothing products can experience a decrease in performance and reliability due to various mechanical, biological, and chemical stress factors that occur throughout their life cycle. These issues can hinder consumer acceptance of the products. This study aims to enhance the reliability of smart clothing and facilitate quality control by analyzing and identifying the current status of international standardization for smart clothing and electronic textiles (e-textiles). The focus of this analysis was on the durability test methods in the use environment. Furthermore, similar standards published by different standardization organizations for durability tests were compared in depth. The study showed that a total of 27 international standards have been developed or are currently under development. The current standardization efforts mainly aim to develop functionality and durability test methods for smart clothing and e-textile products. A detailed comparison was made between two international standards (IEC 63023-204-1:2023 and AATCC TM210:2019) specifically in relation to the washing durability test method and the electrical resistance measurement standards (BS EN 16812:2016 vs AATCC EP13-2021), before and after the environmental exposure tests. Based on this comparison, several suggestions have been made and discussed for the future revision of these international standards.