• Title/Summary/Keyword: Durability Analysis & Test

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Effects of salt crystallization on stone durability (염분의 결정화 현상이 석재 내구성에 끼치는 영향)

  • 김성수
    • Economic and Environmental Geology
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    • v.32 no.2
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    • pp.203-208
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    • 1999
  • The main objective of this study is to suggest a new assessment method of the influence of weathering due to salt crystallization on the engineering property of rock. For this purpose, various sources of salt and salt crystallization were investigated, and artificially accelerated weathering tests were carried out. In natural envionment, weathering rate is very slow and weathering process involves complex mechanisms. Therefore artificial weathering test is essential for systematic analysis. Arificial weathering test is defined as test which controls weathering rate and agents by controlling arificial environmental condition. In this study, salt crystallization test was selected among various artificial weathering test methods, for its important role in weathering. Change of various stone properties were detexted. The change of physical properties by salt crystallization were observed as follows : 72% in Brazilian tensile strength and 72% in Slake durability. These results explain the importance of salt crystallization in the mechanical behaviour and properties of stone.

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A Study on the Structural Stability of a Jig for Evaluating the Vibration Durability of a Hydraulic Hose (유압 호스의 진동 내구성 평가를 위한 지그의 구조적 안정성에 관한 연구)

  • Kim, Chae-Sil;Jun, Min-Seong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.1
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    • pp.125-131
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    • 2021
  • For the vibration reliability tests, the jigs for mounting the test specimen on a vibration reliability tester are required. The dynamic stabilities of the jigs should be verified before the tests for obtaining the accurate reliability of the test specimen. This paper proposes an analytical technology for ensuring the dynamic structural stability for the test setup including the jig. The technology includes the mode analyses for checking resonance, the harmonic analyses for evaluating the dynamic structural stability of test setup including the jig, and the fatigue analyses for obtaining the durable reliability time with calculating the life cycles at the area of weakness. The cause investigation of the damaged jig during vibration reliability test of a rubber hose and the design of new revised jig are performed by using the technology. The vibration reliability test for the rubber hose with the new revised jig by analysis results is successfully conducted without any problem. Therefore the jig's design technology proposed in this paper may be useful for other items as well.

Strength and durability characteristics of biopolymer-treated desert sand

  • Qureshi, Mohsin U.;Chang, Ilhan;Al-Sadarani, Khaloud
    • Geomechanics and Engineering
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    • v.12 no.5
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    • pp.785-801
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    • 2017
  • Biopolymer treatment of geomaterials to develop sustainable geotechnical systems is an important step towards the reduction of global warming. The cutting edge technology of biopolymer treatment is not only environment friendly but also has widespread application. This paper presents the strength and slake durability characteristics of biopolymer-treated sand sampled from Al-Sharqia Desert in Oman. The specimens were prepared by mixing sand at various proportions by weight of xanthan gum biopolymer. To make a comparison with conventional methods of ground improvement, cement treated sand specimens were also prepared. To demonstrate the effects of wetting and drying, standard slake durability tests were also conducted on the specimens. According to the results of strength tests, xanthan gum treatment increased the unconfined strength of sand, similar to the strengthening effect of mixing cement in sand. The slake durability test results indicated that the resistance of biopolymer-treated sand to disintegration upon interaction with water is stronger than that of cement treated sand. The percentage of xanthan gum to treat sand is proposed as 2-3% for optimal performance in terms of strength and durability. SEM analysis of biopolymer-treated sand specimens also confirms that the sand particles are linked through the biopolymer, which has increased shear resistance and durability. Results of this study imply xanthan gum biopolymer treatment as an eco-friendly technique to improve the mechanical properties of desert sand. However, the strengthening effect due to the biopolymer treatment of sand can be weakened upon interaction with water.

Experimental Study on Carbon Corrosion of Gas Diffusion Layer in PEM Fuel Cell (고분자전해질형 연료전지 가스확산층의 탄소 부식에 관한 실험적 분석)

  • Ha, Taehun;Cho, Junhyun;Park, Jaeman;Min, Kyoungdoug;Lee, Eunsook;Jyoung, Jy-Young
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.76.1-76.1
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    • 2010
  • Recently, many efforts to solve the durability problem of PEM fuel cell are carried on constantly. However, despite this attention, durability researches of gas diffusion layer (GDL) are not much reported yet. Generally, GDL of PEM fuel cell experiences three external attacks, which are dissolution of water, erosion of gas flow, corrosion of electric potential. In this study, among these degradation factors, carbon corrosion of electric potential was focused and investigated with accelerated carbon corrosion test. Through the test, it is confirmed that carbon corrosion occurred at GDL, and corroded GDL decreased a performance of operating fuel cell. The property changes of GDL were measured with various methods such as air permeability meter, pore distribution analyzer, thermo gravimetric analyzer, and tensile stress test to discover the effects of carbon corrosion. Carbon corrosion caused not only loss of weight and thickness, but also degradation of mechanical strength of GDL. In addition, to analysis the reason of GDL property changes, a surface and a cross section of GDL were observed with scanning electron microscope. After 100 hours test, the GDL showed serious damage in center of layer.

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Reliability Analysis of the Spur Gear with Accelerated Life Testing Model (가속수명시험 모델에 따른 평기어의 신뢰성 해석)

  • Kim, Chul-Su;Kwon, Yeo-Hyoun;Kim, Joo-Hyung;Kim, Jung-Kyu
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.136-141
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    • 2004
  • The gear in various mechanical components easily occurs at damages by the external torque. The main failure modes of the gear are surface pitting with the tooth surface and breakage with tooth root by caused fatigue. Therefore, the gear is very important role in the reliability research since it may cause fatal damage of entire system such as the gear box in automobile transmission. In this study, the failure mode of the gear was analyzed and accelerated durability analysis was employed for the life estimation of spur gears. In the case of assumed load spectrums, the reliability of spur gears was evaluated by inverse power law-Weibull accelerated life test model with cumulative damage exposure.

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Correlation Analysis Between Chemical Degradation Characteristics of Grease and Degradation Characteristics of Bearing Through Durability Test (내구시험을 통한 베어링의 열화 특성과 그리스의 화학적 열화 특성 연관성 분석)

  • Kang, Bo-Sik;Lee, Choong-Sung;Ryu, Kyung-Ha
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_3
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    • pp.1239-1246
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    • 2022
  • This paper introduces the effect of grease on the degradation characteristics of bearings used as key components of packaging equipment and automation systems. Bearings parts are installed to fix and support the rotating body of the system, and performance degradation of the bearings has a great effect on the life of the system too. When bearings are used in various devices and systems, the grease is applied to reduce friction and improve fatigue life. Determining the type of lubricant (grease) is important because it has a great influence on the operating environment and lifespan and ensures long lifespan of systems and facilities. However, studies that simultaneously compared and analyzed the change in mechanical degradation characteristics and the comparison of chemical degradation characteristics according to grease types under actual operating conditions are insufficient. In this paper, three types of small harmonic drive, high-load reducer, and low-load reducer grease used in power transmission joint modules are experimentally selected and finally injected into ball bearings with a load (19,500N) to improve bearing durability. Degradation characteristics were tested by attaching to test equipment. At this time, after the durability test under the same load conditions, the mechanical degradation characteristics, that is temperature, vibration according to the three greases types. In addition, the chemical degradation characteristics of the corresponding grease was compared to present the results of mutual correlation analysis.

The Study on Dynamic Analysis of Durability of a Wheel using CAE (CAE를 이용한 휠 내구성능 동역학 해석을 위한 연구)

  • Park, Jae Heung;Park, Tae Won;Jung, Sung Pil
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.12
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    • pp.1296-1303
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    • 2012
  • There is a certain limit to reproduce phenomena between the real vehicle and road, since the existing methods to verify durability of the wheel are mostly uni-axial tests. And the change of durability of the wheel can't be predicted since these tests don't consider the camber angle and lateral force as important factors. In this paper, the FE models of the wheel-tire and drum are created. Then, the vertical and lateral loads are applied to wheel-tire assembly and the camber angle is applied by inclining the wheel-tire assembly to the drum. Based on the analysis result, the crack position is predicted to be created in the body of the wheel. The variation of the stress according to the camber angle is verified and the maximum spot of the stress changes continually.

A study on shearing die design for window roller housing and die manufacture (창호용 롤러 하우징의 전단금형 설계 및 제작에 관한 연구)

  • Kim, Sei-hwan;Choi, Kye-kwang
    • Design & Manufacturing
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    • v.8 no.1
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    • pp.35-39
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    • 2014
  • Window roller housings are durable because high-quality source materials such as stainless steel is used in making them. After a series of precise structure analysis, their design is optimized. They are subject to repetitive driving tests of more 100,000 times, durability tests, impact resistance tests, corrosion tests and others. For a long time, gaps often occur in press molded products owing to serious squareness deformation and flatness deformation of them. Severe burrs in press molded products require frequent grinding, which leads to short life cycle and rough or unreliable movement of assembled roller housing, which, in turn, causes product defects. This study focuses on developing measures to resolve existing defects and to improve lifespan of dies by designing and making a window roller shearing die.

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Durability Evaluation of the Gage - Adjustable Wheelset System According to UIC Standard (UIC 기준에 따른 궤간 가변 윤축의 내구성 평가)

  • Kim, Chul-Su;Ahn, Seung-Ho;Chung, Kwang-Woo;Jang, Seung-Ho;Jang, Kook-Jin;Kim, Jung-Kyu
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2156-2162
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    • 2008
  • To reduce the cost and the time of transport in Eurasian railroad networks such as TKR, TCR and TSR owing to the problem of different track gauges (narrow/standard/broad gauge), it is important to develop the gauge - adjustable wheelset system to adapt easily to these gauges. The gauge - adjustable wheelset system in the transcontinental railway have been proposed as a more effective way in comparison with other techniques for overcoming difference in track gauges. Assume that the freight train with gauge adjustable wheelset system is running from domestic train network to TCR, TSR in Eurasian continent, it is necessary to estimate the safety of this system. This study is evaluated at examination of safety for freight train with gauge adjustable wheelset system by simulated durability analysis. Moreover, the predicted fatigue life at running track using the durability simulator was verified by the durability test according to UIC standard.

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A Study on Engine Durability Considering Oil Consumption and Wear of Piston-Ring Pack and Cylinder Bore (피스톤 링 팩 및 실린더 보아 마모와 오일소모를 고려한 엔진 내구수명 연구)

  • Chun Sang-Myung
    • Tribology and Lubricants
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    • v.22 no.3
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    • pp.155-163
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    • 2006
  • Ring, groove and cylinder bore wear may not be a problem in most current automotive engines. However, a small change in ring face, groove geometry and cylinder bore diameter can significantly affect the lubrication characteristics and ring axial motion. This in turn can cause to change inter-ring pressure, blowby and oil consumption in an engine. Therefore, by predicting the wear of piston ring face, ring groove and cylinder bore altogether, the changed ring end gap and the changed volume of gas reservoir can be calculated. Then the excessive oil consumption can be predicted. Being based on the calculation of gas flow amount by the theory of piston ring dynamics and gas flow, and the calculation of oil film thickness and friction force by the analysis of piston ring lubrication, the calculation theory of oil amount through top ring gap into combustion chamber will be set. This is estimated as engine oil consumption. Furthermore, the wear theories of ring, groove and cylinder bore are included. Then the each amount of wear is to be obtained. The changed oil consumption caused by the new end gap and the new volume of oil reservoir around second land, can be calculated at some engine running interval. Meanwhile, the wear amount and oil consumption occurred during engine durability cycle are compared with the calculated values. Next, the calculated amount of oil consumption and wear are compared with the guideline of each part's wear and oil consumption. So, the timing of part repair and engine life cycle can be predicted in advance without performing engine durability test. The wear data of rings, grooves and cylinder bore are obtained from three engines before and after engine durability test. The calculated wear data of each part are turn out to be around the band of averaged test values or a little below.