• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.2
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• pp.289-295
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• 2001

The aim of this study is to investigate the ductile fracture behaviour under pure Mode II loading using A533B pressure vessel steel. Single punch shear(SPS) test was performed to obtain the J-R curve under pure Mode II loading which was compared with that of the Model I loading. Simulation using Rousellier Ductile Damage Theory(RDDT) was carried out with 4-node quadrilateral element(L(sub)c=0.25mm). For the crack advance, the failed element removal technique was adopted with a $\beta$ criterion. Through the $\beta$ value tuning-up procedures, $\beta$(sub)crit(sup)II was determined as 1.5 in contrast with $\beta$(sub)crit(sup)I=5.5. In conclusion, it was found that the J-R curve under Mode II loading was located at lower part than that under Mode I loading obtained from the previous study and that the $\beta$ values strongly depended on the loading type. In addition, the predicted result using RDDT showed a good agreement with the SPS experimental one under pure Mode II loading.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.10a
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• pp.229-234
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• 1994

The major objective of the present paper is to estabilish finite element simulation technique in order to further analyze the shearing process. For this the ductile fracture criterion and element kill method are used in the present work. It is postulated that a fracture initiation is based on the magnitude of local effective strain. The features of sheared surface are easily observed by the element kill method. The simulation results are compard with existing experimental results. It is found that the results of the present work are close agreement with the existing results.

• Korean Journal of Metals and Materials
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• v.46 no.3
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• pp.144-149
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• 2008

Equal channel angular pressing (ECAP) has been studied intensively over the decade as a typical top-down process to produce ultrafine/nano structured materials. ECAP has successfully been applied for a processing method of severe plastic deformation to achieve grain refinement of magnesium and to enhance its low ductility. However, difficult-to-work materials such as magnesium and titanium alloys were susceptible to shear localization during ECAP, leading to surface cracking. The front pressure, developed by Australian researchers, can impose hydrostatic pressure and increase the strain level in the material, preventing the surface defect on workpiece. In the present study, we investigated the deformation and fracture behavior of pure magnesium using experimental and numerical methods. The finite element method with different ductile fracture models was employed to simulate plastic deformation and fracture behavior of the workpiece.

• Transactions of Materials Processing
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• v.9 no.3
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• pp.233-241
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• 2000

It is well known that the quality and efficiency of the design of metal forming processes can be significantly improved with the aid of effective numerical simulations. In the present study, a two-and three-dimensional finite element simulation system, CAMP form, was developed for the analysis of metal forming processes in the PC environment. It is composed of a solver based on the thermo-rigid-viscoplastic approach and graphic user interface (GUI) based pre-and post-processors to be used for the effective description of forming conditions and graphic display of simulation results, respectively. In particular, in the case of CAMPform 2D (two-dimensional), as the solver contains an automatic remeshing module which determines the deformation step when remeshing is required and reconstructs the new mesh system, it is possible to carry out simulations automatically without any user intervention. Also, the forming analysis considers ductile fracture of the workpiece and wear of dies for better usage of the system. In the case of CAMPform 3D, general three-dimensional problems that involve complex die geometries and require remeshing can be analyzed, but full automation of simulations has yet to be achieved. In this paper, the overall structure and computational background of CAMPform will be briefly explained and analysis results of several forming processes will be shown. From the current results, it is construed that CAMPform can be used in providing useful information to assist the design of forming processes.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.12 s.255
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• pp.1573-1580
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• 2006

In this study, fatigue tests were carried out under push-pull loading condition using spheroidal graphite cast iron in order to clarify the internal fatigue fracture mechanism in an extremely low cycle fatigue regime. It is found that a successive observation of internal fatigue damage it is found that the fracture processes go through three stages, that is, the generation, growth and coalescence of microvoids originated from debonding of graphite-matrix interface. It is also found that the crack which is initiated from the void propagates by coalescence of neighboring cracks and the fatigue crack growth rate can be expressed in form of the Manson-Coffin rule type. In this paper, quantitative analyses of fatigue properties for realization of simulation about fatigue life evaluation are also presented.

• Transactions of Materials Processing
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• v.11 no.4
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• pp.302-311
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• 2002

A generalized numerical approach based on the finite element method to analysis and design of hydroforming process is proposed in this paper. The special attention is focused on comparison of an implicit and an explicit finite element method widely used for hydroforming simulation. Furthermore, in order to meet the increasing real needs for prediction of forming limit, a ductile fracture criterion combined with finite element method is introduced and then applied to hydroforming process of an automobile lower m Consequently, the numerical analysis and design for hydroforming process presented here will facilitate the development and application of the tube hydrofoniung process to a new level.

• Journal of the Korean Society of Safety
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• v.15 no.4
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• pp.15-19
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• 2000

The exact estimation of the ductile crack growth in a thin sheet would be needed in part of the commercial transport aircraft industry fields. A 2-dimensional elastic plastic finite element analysis was carried out to simulate a stable crack extension in a thin sheet 2024 aluminium alloy. Two kinds of crack modeling were used to evaluate curves of the stable crack extension. And then CTOA(crack tip opening angle) and CTED(crack tip energy density) were calculated in order to determine whether they can be used as useful crack extension criterions in a thin sheet. Results indicate that stable crack extension behaviors were simulated well and CTED is more admirable even though CTOA also is reasonable as a criterion for a stable crack extension in a thin 2024 aluminium alloy sheet.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.04a
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• pp.117-120
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• 2009

The rolling of flat slabs or sheet metal is probably the most advanced technique of metalworking technology. In spite of this very intensive activity, the problem if edge cracking has not been resolved. Although edge cracking is a major industrial problem, relatively little well-documented experimental work has been published on subject. Despite the paucity of exact experiments, it is reasonably certain from published data that three causes contribute to its occurrence; (1) limited ductility of the rolled material (2) uneven deformation at the edges and (3) variations in stresses along the width of the rolled material, particular near the edge. The present study was carried out to show the generation of edge cracking using ductile fracture criteria and FE-simulation. The validity of simulated results was verified by rolling experiments of steel strip.

• Journal of Ocean Engineering and Technology
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• v.25 no.3
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• pp.53-65
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• 2011

This is the third of several companion papers dealing with the derivation of material constants for ductile failure criteria under hydrostatic stress. It was observed that the ultimate engineering stresses and elongations at fracture from tensile tests for round specimens with various notch radii tended to increase and decrease, respectively, because of the stress triaxiality. The engineering stress curves from tests are compared with numerical simulation results, and it is proved that the curves from the two approaches very closely coincide. Failure strains are obtained from the equivalent plastic strain histories from numerical simulations at the time when the experimental engineering stress drops suddenly. After introducing the new concept of average stress triaxiality and accumulated average strain energy, the material constants of the Johnson-Cook failure criterion for critical energies of 100%, 50%, and 15% are presented. The experimental results obtained for EH-36 steel were in relatively good agreement with the 100% critical energy, whereas the literature states that aluminum fits with a 15% critical energy. Therefore, it is expected that a unified failure criterion for critical energy, which is available for most kinds of ductile materials, can be provided according to the used materials.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.3
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• pp.94-101
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• 1996

This paper presents an investigation of the ability of the scheme to simultaneously accomplish both prediction of fracture initiation and analysis of deformation in cold forged products. The Cockcroft-Latham criterion which is successfully applied to a variety of loading situations is used in the present investigation to estimate if and where surface and internal fracture occur during the deformation process. The numerical predictions and experimental results of two types of fundamental cold metal forming process taken into account are compared. Finite element simulation combined with fracture criterion has successfully predicted the site of surface or internal fracture initiation and corresponding to level of deformation observed experimentally.