• Title/Summary/Keyword: Dry cutting

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An Experimental Verification on the Development of an Innovative Diamond Wire Saw Cutting Technology (새로운 다이아몬드 와이어 쏘 절단 기술 개발에 관한 실험적 검증)

  • Park, Jong Hyup;Chu, Baeksuk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.83-90
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    • 2018
  • This paper introduces a innovative diamond wire saw cutting technology and its experimental verification that can be utilized for cutting heavy structures. While conventional diamond wire saw cutting technologies such as water cooled cutting method and dry cutting method cause severe environmental problems due to generating massive concrete sludge or dust scattering, the proposed method can eliminate those problems considerably. Through extensive experiments using heavy structure test bed and real bridge pier structure, comprehensive analysis and comparative evaluation about various cutting methods were performed. As a result, the innovative diamond wire saw cutting method could achieve a similar cutting and cooling performance to the water cooled cutting method without generating concrete sludge and it showed an improved cutting and cooling performance to the dry cutting method without dust scattering. Consequently it is confirmed that the suggested cutting technology can be a promising environment-friendly alternative in the field of heavy structure dismantling.

The Effect of TiAlN coated Ball End Mill on Cutting characteristic of High Hardness Steels in Dry Condition (초경 볼 엔드밀의 TiAlN 코팅 처리조건이 건식가공환경에서 고경도 강재의 절삭 특성에 미치는 영향)

  • Park D. S.;Won S. T.;Lee Y. J.;Hur J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.344-349
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    • 2005
  • This paper is studied on the effect of TiAlN coated ball end mill on cutting characteristic of high hardness steels in dry cutting condition without coolant. KP4 steels[HRC32] and STD11[HRC60] heat treated steels wert: used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized. Results showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed$[245\~320m/min]$ about $2\~5$ times for KP4 steels and about $2.7\~4.3$ times for STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good about $1.2\~1.7$ times for KP4 steels and STD11 steels than single layer coated.

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Studies on the Changes with Time of the Reserve Substances in the Hardwood Cutting of Mulberry Varieties (뽕나무 품종별 고조삽목에 있어서 삽수내 저장물질의 경시적 변화)

  • 최영철;유근섭
    • Journal of Sericultural and Entomological Science
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    • v.31 no.1
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    • pp.1-11
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    • 1989
  • To investigate changes of dry weight, C/N ratio, carbohydrate, ratein and nucleic acids in the barks of the hardwood cutting of mulberry plants, the barks of the hardwood cutting were taken every 10days from the cutting day to 40days after cutting. Results were summarized as follows : Growth of shoot and root in Keomseolppong (Morus bimbycis KoIDZ.) after cutting was better than that in kaeryangppon (Morus alba L.) and Daeryugppong(Morus Lhou(SER.) KoIDZ.). Dry weight in the barks of the hardwood cutting decreased up to 40days after cutting (decrease percentage of dry weight : about 14%) and Keomiseolppong showed the highest decrease precentage of dry weight. Change of C/N ratio decreased in the initiation, whereas that from 10days after cutting increased with the growth of new shoot, C/N ratio was the highest in Keomseolppong and the lowest in Kaeryangppong. Total sugar showed decreasing tendency up to 40 days after cutting the increase from 10 days to 20 days. Reducing sugar increased in the frist 20days, followed gradually decrease up to 40 days after cutting Starch levels decreased up to 40 days. Change in the content of starch closely paralleled to that of dry weight of bark of the hardwood cutting. Content of total sugar and starch in Keomseolppong was the highest, and was consumed more than that in the rest of varieties. Crude protein and soluble protein increased up to 10 days after cutting, followed decrease up to 40 days. Protein content of Keomseolppong was smaller than that in the rest of varieties. RNA content showed the same tendency with that of protein content, but Keomseolppong showed always the highest. Content of DNA did not show any change and difference among three varieties.

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Environmental Adaptation of Tall Fescue Varieties in Mountainous Pastures II. Varieties differences of dry matter production and yield components in growth period of Autumn (Tall fescue 품종의 환경적응성 II. 가을철 건물생산의 품종간 차이와 수량구성요소)

  • 이주삼;한성윤;조익환
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.13 no.2
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    • pp.78-85
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    • 1993
  • This experiment was carried out to select for the varieties with high environmental adaptability in mountainous pastures of Taekwalyong area, and the evaluation was based on the data of varietal differences of dry matter production and yield components in Tall fescue cutting at various developmental stages in growth period of autumn. The results were summarized as follows; 1. The varieties with high number of tillers per plant(NT) showed a high dry weight of plant(DW) in all autumn cuttings. These varieties(Barce1 and Fuego) may be more adaptable to mountainous pastures of Taekwalyon area than other varieties. 2. The number of tillers per plant(NT) was significantly positive correlated with dry weight of plant (DW), but dry weight of tiller(WT) was not significantly correlated with dry weight of plant(DW) in all autumn cuttings. 3. The multiple regression equations of autumn cutting stages with mean dry weight of plant(DW) and number of tillers per plant(NT) can be used to estimate the cutting time to obtain maximum mean dry weight of plant(DW) and the highest number of tillers per plant(NT). The maximum mean dry weight of plant(DW) and the highest number of tillers per plant(NT) was estimated at the time of 21 Oct. and 26 Oct, respectively. 4. Dead leaves tended to increase greatly after the 2nd cutting(l4 Oct.) in growth period of autumn. 5. The number of tillers per plant(NT) was an important yield component before tiller density achieved equilibrium, but dry weight of tiller(WT, including dead leaves) was of most significant as a yield determinant after maximum tiller density reached in growth period of autumn.

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Tall fescue 품종의 환경적응성 VII. 계절과 품종에 따른 가소화양분총량과 건물소화율의 차이 ( Environmental Adaptation of Tall Fescue varieties in Mauntainous pastures VII. Seasonal and varietal differences of total digestible nutrients ( TDN ) and in vitro

  • 이주삼;한성윤;조익환
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.14 no.3
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    • pp.201-205
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    • 1994
  • The objectives of this research are to determine the seasonal and varietal differences of total digestible nutrients(TDN) and in vitro dry matter digestibility(1VDMD) of tall fescue grown in Takwalyon areas, based on the data of preceding paper(Lee et al. 1994b). The results are may be summarized as follows : 1. The values of total digestible nutrients(TDN) and in vitro dry matter digestibility(1VDMD) in 1st cutting were lower than the values of 2nd and 3rd cutting, and it was due to different stages of growth and seasonal difference of climatic conditions in this areas. 2. The relative yield(RY) had negative significantly correlation with in vitm dry matter digestibility(1VDMD) of 1st cutting. 3. Total digestible nutrients(TDN) indicated high positive significant correlation with in vitro dry matter digestility (IVDMD) in all cuttings. 4. The variety of Johnstone showed a high values of total digestible nutrients(TDN) and in vitm dry matter digestibility(1VDMD) of 2nd and 3rd cutting, but Fuego was lower than the other varieties.

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예취빈도에 따른 무기태 질소시비가 초지의 생산성에 미치는 영향 II. 예취빈도와 질소시비에 따른 오차드그라스의 주요영양성분의 변화 ( The Effect of Minaral Nitrogen Fertilization on Grassland Production under Various Cutting Frequencies II. The changes of maj

  • 조익환;이주삼;안종호
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.14 no.4
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    • pp.257-263
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    • 1994
  • The experiment was canied out to investigate the effects of cutting frequencies (3, 4 and 5 cuts per year) in relation to fertilization of mineral nitrogen on crude protein yield and the contents of crude protein and acid detergent fibre in orchardgms(Dacty1is glomerata L.). Tne results are as follows : 1. The content of crude protein increased according to the increase in cutting frequency and showed the highest in the 1st cut in all treatments. At 4 and 5 cutting frequencies per year, the content of crude protein increased in a large extent according to the increased fertilization of mineral nitrogen. However at 3 cutting frequency, the content of cmde protein appeared higher for no application of mineral nitrogen than for the treatments with fertilization. 2. 'Ihe content of acid detergent fibre(ADF) was considerably reduced at 4 and 5 cutting frequencies and in all treatments, the lowest were recorded in the 1st cut or in the last cut. At 3, 4 and 5 cutting frequencies, the highest ADF were shown in the 2nd cut, 3rd cut and 3rd cut respectively. However, the general trend was that the content of ADF was greatly reduced according to increased level of mineral nitrogen fertilization. 3. The yeild of cmde protein was the highest at 5 cutting frequency(l.2 ton DMIha) and it indicated that the yield of cmde protein increased in accordance to the increase in fertilization of mineral nitrogen and cutting frequency. 4. In all treatments, positive correlation(p<0.001) between the yeilds of crude protein and annual dry matter yield appeared. Negative correIation(p

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A Study on the Drilling Characteristics of a TiAlN Coated Twist Drill (TiAlN 코팅드릴의 구멍가공특성에 관한 연구)

  • Kim, Tae-Young;Shin, Hyung-Gon;Kim, Jong-Taek;Kim, Min-Ho;Lee, Han-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.4
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    • pp.29-36
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    • 2004
  • An experimental study on drilling of stainless steel is conducted using TiAlN coated drills and HSS twist drills with several cutting conditions; feed rate, spindle rotational speed, and dry/wet cutting. The effects of number of hole on the thrust force are examined by cutting force measurement. The flank wear of the drills and the change of hole diameter are quantitatively observed using a vision system. It is found that the thrust force in drilling with TiAlN coated drills decrease under dry and wet machining, whereas the flank wear resistance is improved.

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Effect of Cutting Heigth and Nitrogen Fertilization Levels on the Growth Chrateristics and Dry Matter Yield of Sorghum-Sudangrass Hybrid (예취높이와 질소시비수준이 수수-수단그라스계 잡종의 생육특성 , 건물수량에 미치는 영향)

  • 이상무;문상호;구재윤;전병태
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.12 no.1
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    • pp.41-48
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    • 1992
  • This experiment was carrid out to determine the effect of cutting height and nitrogen level on dead stubble, tiller and branch new shoot dry matter yield and total dry matter of sorghum-sudangrass hybrid{Sorghum bicolor (L.) Moench}.The main treatment was four cutting height(5cm, IOcm, 15cm, 20cm), and the sub treatment was three nitrogen level(l50kg, 250kg, 350kglha).The experiment was performed at the Collage of Natural Science of Kon-Kuk University at Chungju in 1988. 1. Plant length tends to increase in the high cutting height and high N level. Especially, the difference of plant height was significant in warm season. 2. The number of dead stubble after cutting was significantly(P

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Development of Production System for Eco-friendly Ocher Tiles (친환경 황토타일 생산 제조시스템개발)

  • Han, Jae-Ho;Kim, Hang-Woo;Lee, Yeon-Shin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.2
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    • pp.256-262
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    • 2015
  • This study has an innovative improvement of the ocher tiles production system that aims to resolve social issue of industrial waste and to meet the customer needs for environmental-friendly building materials. By changing a wet type cutting method to a dry type of ocher tiles production system, the three processes such as cleaning, dehydration, and drying can be removed in existing overall process of 17 steps. Accordingly, the application of the wet type cutting method, which is proposed in this study, makes an increase in ocher tiles production from 1,500 to 1,850 pieces per hour. In particular, industrial wastewater that was emerging as the biggest problem in environmental pollutants in the wet cutting method has been removed. In addition, the most serious problems of noise and dust from the operator side, while developing a device for the dry cutting method, are eliminated through the development of additional equipment.

Analysis of Temperature and Surface Roughness in Aerosol Dry Lubrication (ADL) Machining for Titanium (티타늄의 에어로졸 건조 윤활(ADL) 가공에서 온도 및 표면거칠기 분석)

  • Jeong Sik Han;Jong Yun Jung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.45 no.4
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    • pp.61-69
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    • 2022
  • The function of coolant in machining is to reduce the frictional force in the contact area in between the tool and the material, and to increase the precision by cooling the work-piece and the tool, to make the machining surface uniform, and to extend the tool life. However, cutting oil is harmful to the human body because it uses chlorine-based extreme pressure additives to cause environmental pollutants. In this study, the effect of cutting temperature and surface roughness of titanium alloy for medical purpose (Ti-6Al-7Nb) in eco-friendly ADL slot shape machining was investigated using the response surface analysis method. As the design of the experiment, three levels of cutting speed, feed rate, and depth of cut were designed and the experiment was conducted using the central composite planning method. The regression expressions of cutting temperature and surface roughness were respectively obtained as quadratic functions to obtain the minimum value and optimal cutting conditions. The values from this formula and the experimental values were compared. As a result, this study makes and establishes the basis to prevent environmental pollution caused by the use of coolant and to replace it with ADL (Aerosol Dry Lubricant) machining that uses a very small amount of vegetable oil with high pressure.