• 제목/요약/키워드: Drop coating

검색결과 77건 처리시간 0.034초

인몰드 코팅을 위한 2액형 폴리우레탄 공급장치 개발 (Development of two-component polyurethane metering system for in-mold coating)

  • 서봉현;이호상
    • Design & Manufacturing
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    • 제10권2호
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    • pp.18-23
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    • 2016
  • Injection molded thermoplastic parts may need to be coated to facilitate paint adhesion, or to satisfy other surface property requirements, such as appearance, durability, and weather resistance. In this paper, a two-component polyurethane metering system was developed for the simultaneous injection and surface coating of a plastic substrate. The system was composed of storage tanks, feed pumps, axial piston pumps, mixing head. The tank was designed to be double-jacket structured and fabricated for polyol and isocyanate, respectively. A temperature chamber was used to maintain the material temperature to be $80^{\circ}C$ during flowing from storage tank to mixing head. Inside the chamber, feed pump, low pressure filter, high pressure pump, high pressure filter, pressure sensor, flow meter were installed. A mixing head of L-type was used for homogeneous mixing of polyol and isocyanate. Inside the mixing head, a cartridge heater and a temperature sensor were installed to control the temperature of the materials. The flow rate of axial-piston pump was controlled by using closed-loop feedback control algorithm. The input flow-rates were compared with the measured values. The output error was 6.7% for open-loop control, whereas the error was below 2.2% for closed-loop control. In addition, the pressure generated through mixing-head nozzle increased with increasing flow rate. It was found that the pressure drop between metering pump and mixing-head nozzle was almost 10 bar.

연소재의 기력수송 특성 연구 (A Study on Pneumatic Transport of Abrasive)

  • 백재진;윤원준;이채석;정몽규;신상룡;권혁준;이병헌
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.1442-1447
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    • 2004
  • A significant amount of labor hour is being spent for clean up spent abrasives after blasting. So, for improving the efficiency of abrasive(grit) recovery process which acts as the neck of a battle in preceding coating stage, it was established the theoretical background for pneumatic transport technology in the abrasive recovery system as well as experimentally evaluated the effect of design parameters such as flow pattern, saltation velocity and pressure drop on the efficiency of the abrasive recovery system. And, by optimizing the operating parameter such as the length and diameter of suction hose, specification of recovery device, recovery mouth and hose connection method, a method which can dramatical1y increase the efficiency of abrasive recovery system, is derived.

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$TiO_2$ 복합 분리막의 제조를 위한 졸-겔 코팅공정 분석 (Analysis of the Sol-Gel Coating Process for the Preparation of Supported TiO2 Composite Membranes)

  • 현상훈;최영민
    • 한국세라믹학회지
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    • 제29권5호
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    • pp.403-409
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    • 1992
  • The titania membrane thickness coated on the porous alumina support by the sol-gel method was analyzed using the slipcasting model. The thickness of calcined membrane layers increased linearly from 1.3 to 3.8 ${\mu}{\textrm}{m}$ with the square root of the dipping time (4~40 min). Growth rates of the thickness of wet gels and calcined layers were well described quantitatively by the slipcasting model. Through the regression of experimental data using model equations, the permeability and the pressure drop across wet gels, and the thickness and their growth rate constants of wet gels and calcined layers could be determined. It was also known that the gellation concentration of the TiO2 sol used in this work and the porosity of wet gel layes were 25 mol/ι and 0.53, respectively.

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조선용 블록의 도장 전처리 효율 향상 연구 - 연마재 회수 효율 제어 인자별 특성 평가 (A Study on Efficiency Improvement of Surface Preparation Process for Ship's Block - the Effect of Design and Operation Parameters for the Abrasive Recovery System)

  • 백재진;이병헌
    • 대한조선학회 특별논문집
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    • 대한조선학회 2005년도 특별논문집
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    • pp.198-205
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    • 2005
  • Reduction of labor hour for cleaning up of the used abrasives after blasting. is attempted by improving the efficiency of abrasive recovery process in the protective coating of ship's block, For this purpose, the theoretical background for pneumatic transport technology in the abrasive recovery system as well as experimental evaluation on the effect of design parameters such as flow pattern, saltation velocity and pressure drop on the efficiency of the abrasive recovery system are employed . By optimizing the operating parameters such as the length and diameter of the suction hose, specification of recovery device and recovery mouth, a new method which can dramatically increase the efficiency of abrasive recovery system, is proposed.

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친화성 막모듈에 의한 단백질 크로마토그래픽 특성 (Characteristics of Protein Chromatography by Affinity Membrane Mudule)

  • 이광진;염경호
    • KSBB Journal
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    • 제13권2호
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    • pp.125-132
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    • 1998
  • Protein affinity membrane was prepared via the coating of chitosan gel on the porous flat polysulfone membrane surface, followed by the immobilization f the reactive dye (Cibacron Blue 3GA) to the chitonsan gel. The maximum protein binding capacity of affinity membrane was about 70${\mu}g/cm^2$ determined by the batch adsorption experiments of human serum albumin (HSA). Using module of this membrane, the characteristics of protein chromatography were investigated through the experiments of elution and frontal chromatography of HSA. This membrane module promises as a chromatography column, since it represented a lower pressure drop and a greater reproducibility. The protein separation ratio was significantly influenced by the flow rate of mobile phase and the injection quantity of HSA. The dynamic protein binding capacity of module decreased from the equilibrium binding capacity with increasing flow rate and approached the value of 15 - 20 ${\mu}g/cm^2$ for flow rates above 6 mL/min.

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수소결합에 의한 얇은 다중벽 탄소나노튜브의 자기조립 (Hydrogen Bonding-Driven Assembling of Thin Multiwalled Carbon Nanotubes)

  • 한중탁;김선영;우종석;이건웅
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 추계학술대회 논문집
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    • pp.426-427
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    • 2007
  • Here we describe the formation of a self-assembled film of thin multiwalled carbon Nanotubes(t-MWNT) modified with hydroxy groups through hydrogen peroxide treatment. Morphologies of t-MWNT films could be controlled by the various coating method, such as filtering, drop casting, spraying method, etc. The results show that on densification of the CNT suspension during drying, multiple hydroxy group-modified MWNTs can be self-assembled through strong surface hydrogen bond interaction while MWNTs usually exist an entangled state in the film. The interaction between t-MWNT was illustrated from Raman spectrum of spray coated films.

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Gravure롤 코팅방식에서 비산도료에 의한 비디오 신호의 dropouts (Liquid mist and videotape signal dropouts in gravure roll coating)

  • 김명룡
    • E2M - 전기 전자와 첨단 소재
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    • 제8권5호
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    • pp.633-639
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    • 1995
  • Dropouts in magnetic media are a primary quality deficiency which is detrimental to magnetic signal quality and thus the major impediment to error-free recording, especially in high density digital recorders. The specific form of defects and causes found to be responsible for signal dropouts occurring in magnetic tape were studied. Dropout occurred when the RF signal falls to low level due to the various types of surface defects. However, the fall in the level of the RF signal in gravure roll coated tapes was most often caused by foreign particles adhering to the magnetic tape. It was also shown from the present study that scattered particles trapped under the tape surface or put on the top can lift it as it crosses the head, creating a spherical tent shaped defect and causing a temporary signal drop. Dropout producing substances were identified through optical and microchemical analyses. The results were correlated with measured electrical signal losses combined with analytical microscopy to clarify source identification of defects.

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미끄럼 표면 도막두께변수에 따른 고력볼트 장기축력 예측 (Estimation of Long Term Clamping Force of High Strength Bolts By Coating Thickness Parameters of Slip Faying Surfaces)

  • 나환선;이현주;류재용;최성모
    • 복합신소재구조학회 논문집
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    • 제3권1호
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    • pp.8-15
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    • 2012
  • 고력볼트의 초기 체결력은 미끄럼표면조건에 따라, 일정시간이 경과될 때까지, 축력저하가 발생한다. 이 연구는 미끄럼접합부 표면에 도장이 되어있는 경우, 도장의 크리프현상에 따른 축력저하에 관한 예측 모델을 찾는 것이다. 이 실험연구 범위는 무기질 아연 프라이머로 도포된 볼트접합부의 장기축력저하에 한정한다. 실험에 적용된 볼트종류는 다크로 도포된 토크쉬어 볼트이다. 대상 표면의 도막 두께는 각각 96, 168, $226{\mu}m$ 이었다. 도막두께가 증가될수록, 초기 체결이후 축력이완율은 도막의 크리프 때문에 10%에서 18%로 증가되었다. 장기축력예측을 위한 정량적인 모델은 도막두께에 따른 크리프 스트레인과 경과된 시간사이에 회귀분석 결과로 얻어진다. 이 실험연구를 통해 미끄럼표면 도막의 크리프 거동특성을 알 수 있다면, 일정시간 경과후 고력볼트 체결력은 초기 체결력으로부터 구할 수 있다. 본 실험결과를 근거로 각 도막두께에 대한 장기축력이완이후의 고력볼트 체결력에 관한 정량적인 수식을 제안하였다.

초음파 미립화 노즐의 분무 특성에 미치는 주요 인자의 영향 (Effect of Major Factors on the Spray Characteristics of Ultrasonic Atomizing Nozzle)

  • 정선용;이계복
    • 한국산학기술학회논문지
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    • 제18권6호
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    • pp.1-7
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    • 2017
  • 분무식 노즐(spray nozzle)은 액체의 표면을 증가시키기 위해 에너지를 공급하여 액체를 다수의 액적으로 미립화시키는 장치로 연소과정에서의 연료의 미립화 또는 표면이나 입자의 코팅 등 여러 산업분야에 다양한 목적으로 응용된다. 초음파 미립화 노즐은 진동 발생장치로부터 고진동수의 전기에너지를 받아 같은 진동수의 기계적 에너지로 변환시키는 변환기를 갖고 있다. 변환된 에너지를 액체에 부가하여 고주파 진동에 의해 미세한 액적을 생성하여 분사한다. 코팅작업에서 가압되지 않은 저속의 분무는 액적이 튕겨나가지 않고 표면에 달라붙어 과도하게 분사되는 양을 줄일 수 있다. 초음파 미립화 노즐은 초음파 진동부 외벽에 공기를 공급해 줄 수 있는 공간을 통해 생성된 보조 공기흐름을 이용하여 저속의 액적을 운반하여 분무특성이나 분무형상을 조절할 수 있다. 따라서 주위 공기의 흐름을 이용하여 원하는 분무특성을 얻을 수 있다. 본 연구에서는 액적의 분사 운동을 모사하기 위해 라그랑지안 분산상 모델(DPM)을 적용한 상용코드 FLUENT를 사용하여 액적 주위의 공기흐름을 동반하는 초음파 미립화 노즐을 해석하였다. 노즐 수축부 형상, 액적의 크기 그리고 공기 측 압력차의 크기를 변화시키며 수치해석을 수행하여 코팅용 분무를 위한 최적 조건을 연구하였다.

타이타늄 표면 처리 특성에 따른 젖음성에 관한 연구 (Wettability of titanium implants depending upon surface properties)

  • 한영수;신상완
    • 대한치과보철학회지
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    • 제47권1호
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    • pp.12-20
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    • 2009
  • 연구목적: 임플란트가 식립되어질 때 매식체는 조직액과 접촉하게 된다. 임플란트의 조직액 흡착은 표면처리에 따라 다양하게 나타난다. 이 때 임플란트 시편의 표면 거칠기와 젖음성과의 상관관계를 분석하고자 하였다. 연구재료 및 방법: 표면 거칠기와 젖음성의 상관관계를 측정하기 위해 네 종류의 임플란트 시편을 각각 5종류 만들었다. 각각의 그룹은 그룹 A: Machined Surface, 그룹 B: Anodized surface, 그룹 C: RBM (HA blasting) surface, 그룹 D: CMP (calcium methaphosphate) coating surface이다. 연구결과: 1. 표면의 거칠기는 RBM, CMP, Anodized, Machined 그룹 순서로 거칠었다. RBM과 CMP는 통계적으로 유의차가 없었다 (P<.05). 2. 젖음성은 Anodized, RBM, CMP, Machined 그룹 순서로 높았다. CMP와 Machined는 통계적으로 유의차가 없었다 (P<.05). 3. 표면 거칠기와 젖음성과의 상관관계는 없었다.