• Tribology and Lubricants
• /
• 제38권5호
• /
• pp.179-184
• /
• 2022

The power train of transmission for 21-ton grade wheel excavator makes use of a complex gear train composed of a planetary and helical gear system to drive the wheel excavator by transmitting power to the axle. The complex gear train with a shift mode is an important part of the transmission because of strength problems in an extreme environment. To calculate the specifications of the complex gear train and analyze the gear bending and compressive stresses of the complex gear train, this study analyzes gear bending and compressive stresses accurately for the optimal design of the complex gear train with respect to cost and reliability. In this article, the gear bending and compressive stresses of the complex gear train are calculated using the Lewes and Hertz equation. Evaluating the results with the data of the allowable bending and compressive stress from the stress and number of cycles curves of the gears verified the calculated specifications of the complex gear train. A computer structure analysis is performed with the 3D model of the planetary and helical gears to analyze the structure strength of the complex gear train. The results demonstrate that the durability and strength of the complex gear train are safe, because the safety factors of the bending and compressive stresses are more than 1.0.

• 대한기계학회논문집A
• /
• 제40권11호
• /
• pp.979-986
• /
• 2016

등속조인트의 일종인 트리포드 축은 동력전달용으로 고속열차의 KTX와 KTX-산천에 모두 적용되고 있으며, 동력대차에서 모터 감속장치(MRU)와 차축 감속장치(ARU)를 연결해 고속회전동력을 전달하는 핵심 요소이다. 축 방향의 미끄럼 운동이 가능한 트리포드 축은 열차 구동을 위한 토크를 전달하며, 동력전달 시스템에 과토크 발생 시 축의 퓨즈부가 절단되어 동력을 차단한다. 본 연구에서는 리니어 액추에이터를 이용한 대용량 비틀림 시험장치의 개발과 이를 이용한 트리포드 축의 정적 비틀림 강도와 피로수명을 확인하고자 하였다. 또한 구조해석을 통해 축의 취약부를 파악하고 비틀림 피로해석 결과와 실제 피로시험의 결과를 비교분석하여 비틀림 성능 개선을 위한 설계안을 제시하고자 하였다. 한편 트리포드 축의 피로에 따른 열화를 파악하기 위해 히스테리시스 곡선을 이용하였으며, 히스테리시스 곡선의 기울기 변화를 통해 피로고장 시점을 확인하였다.

• 드라이브 ㆍ 컨트롤
• /
• 제17권4호
• /
• pp.133-140
• /
• 2020

Traction performance of a tractor varies depending on soil conditions. Sinkage and slip of the driving wheel for tractor frequently occur in a reclaimed land. The objective of this study was to develop a tractor suitable for a reclaimed land. Traction performance was evaluated according to soil conditions of reclaimed land and paddy field. Field experiments were conducted at two test sites (Fields A: paddy field; and Field B: reclaimed land). The tractor load measurement system was composed of an axle rotation speed sensor, a torque meter, a six-component load cell, GPS, and a DAQ (Data Acquisition System). Soil properties including soil texture, water content, cone index, and electrical conductivity (EC) were measured. Referring to previous researches, the tractor traveling speed was set to B3 (7.05 km/h), which was frequently used in ridge plow tillage. Soil moisture contents were 33.2% and 48.6% in fields A and B, respectively. Cone index was 2.1 times higher in field A than in field B. When working in the reclaimed land, slip ratios were about 10.5% and 33.1% for fields A and B, respectively. The engine load was used almost 100% of all tractors under the two field conditions. Traction powers were 31.9 kW and 24.2 kW for fields A and B, respectively. Tractive efficiencies were 83.3% and 54.4% for fields A and B, respectively. As soil moisture increased by 16.4%, the tractive efficiency was lowered by about 28.9%. Traction performance of tractor was significantly different according to soil conditions of fields A and B. Therefore, it is necessary to improve the traction performance of tractor for smooth operations in all soil conditions including a reclaimed land by reflecting data of this study.