• 제목/요약/키워드: Drilling processing

검색결과 103건 처리시간 0.027초

드릴가공시 신경망에 의한 공구 이상상태 검출에 관한 연구 (A Study on the Detection of the Abnormal Tool State for Neural Network in Drilling)

  • 신형곤;김민호;김태영;김대성
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.1021-1024
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    • 2001
  • Out of all metal-cutting processes, the hole-making process is the most widely used. It is estimated to be more than 30% of the total metal-cutting process. It is therefore desirable to monitor and detect drill wear during the hole-drilling process. In this paper, the vision system of the sensing methods of drill flank wear on the basis of image processing is used to detect the wear pattern by non-contact and direct method and get the reliable wear information about drill. In image processing of acquired image, median filter is applied for noise removal. The vision flank wear area of the drill was measured. Backpropagation neural networks (BPns) were used for no-line detection of drill wear. The neural network consisted of three layers: input, hidden and output. The input vectors comprised of spindle rotational speed, feed rates, vision flank wear, thrust and torque signals. The output was the drill wear state which was either usable or failure. Drilling experiments with various spindle rotational speed and feed rates were carried out. The learning process was peformed effectively by utilizing backpropagation. The detection of the abnormal states using BPNs achieved 96.4% reliability even when the spindle rotational speed and feedrate were changed.

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펨토초 레이저에 의한 SUS 가공 특성 및 리플 생성 (Ripple Formation and Polarization Effects in Femtosecond Laser Drilling)

  • 손익부;고명진;김영섭;노영철
    • 한국레이저가공학회지
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    • 제12권1호
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    • pp.14-18
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    • 2009
  • Ripple formation of femtosecond laser in stainless steel is investigated using 184 fs pulses with a center wavelength of 785 nm. The effect of the laser polarization relative to the translation direction is observed. For drilling with a certain aspect ratio, reflections at the hole walls take place, leading to a non-uniform intensity distribution deep inside the formed hole. Finally, it is shown that a circular polarization during the drilling process significantly improves the quality of the produced holes.

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피코초 레이저를 이용한 고세장비 미세 홀가공의 실험적 연구 (Experimental study on micro-hole drilling with high aspect ratio using picosecond laser)

  • 오부국;김종기;김두영;이승기;정수화;홍순국
    • 한국레이저가공학회지
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    • 제18권2호
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    • pp.11-13
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    • 2015
  • Pressure-drop in a micro-channel is critical when a hole diameter is less then 100um with the high aspect ratio, more than 40. To minimize these pressure loss for micro-channel applications is important and there would be the best hole diameter, taper angle, and their combinations. In this work, the parametric study for laser drilling of anodized material is conducted to obtain the micro-channel hole with high aspect ratio.

New CO Laser Technology Offers Processing Benefits

  • Held, Andrew
    • 한국레이저가공학회지
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    • 제18권3호
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    • pp.9-13
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    • 2015
  • The development of a reliable, high-power source of mind-IR laser light gives process develop important tool with unique characteristics that will significantly impact a diverse range of applications.

인코넬 601의 효율적인 MQL드릴링 가공 (Efficient MQL-based Drilling of Inconel 601)

  • 박기범;조영태;정윤교
    • 한국기계가공학회지
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    • 제17권4호
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    • pp.1-8
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    • 2018
  • In drilling Inconel 601, which is used for compressor cases in aircraft engines, a lot of cutting oil must be supplied. This prevents tools from wear and fracture due to the heat buildup resulting from the high-temperature resistance and toughness of this alloy. However, the cutting oil supply has compromised the machining environment. This has caused attention to shift to an environmentally friendly cutting fluid supply system called the Minimum Quantity Lubrication(MQL) system. The aim of this study was to find a more efficient drill processing method using MQL and to verify its performance. To that end, the properties of Inconel that make it difficult -to -drill were studied by a comparison with the drilling of SM45C. Specific factors (i.e., cutting force and tool wear) were examined in relation to the conditions in the MQL-based drilling system. Based on these results, a sealed cover and step feed were proposed as measures to increase the effectiveness of the MQL system. The efficiency of the proposed method was established.

Copper 박막의 레이저 미세홀 가공이 버 생성에 관한 연구 (A study on burr generation of laser micro-hole drilling for copper foil)

  • 오재용;신보성
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.873-877
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    • 2005
  • The burr of micro drilling and micro cutting on thin metal film is a major obstacle to mass production for micro PCB boards in micro technologies of personal computing and telecom explosion. As the burr affects on the assembling process, it is necessary to study continuously on control or elimination of the burr. In order to get higher valued products, it is also needed to competitive techniques with the high resolution. In this paper, we studied experimentally the burr generation that when it is processed on the copper foil by laser in micro-hole machining. Unlike mechanical machining the burr produced on substrate is a resultants of melt and re-solidification of a melten metal which was heated and treated by laser. And higher laser energy increases the size of burr. Therefor in micro-drilling with laser, it is difficult to reduce the effects of burr for very thin metal sheets. We investigated the stale of the burr and analyzed the laser ablation Cu micro machining with respect to laser intensity and processing time.

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초음파 진동과 레이저 후면 에칭을 통한 유리 구멍 가공 (Glass Drilling using Laser-induced Backside Wet Etching with Ultrasonic Vibration)

  • 김혜미;박민수
    • 한국정밀공학회지
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    • 제31권1호
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    • pp.75-81
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    • 2014
  • Laser beam machining has been known as efficient for glass micromachining. It is usually used the ultra-short pulsed laser which is time-consuming and uneconomic process. In order to use economic and powerful long pulsed laser, indirect processing called laser-induced backside wet etching (LIBWE) is good alternative method. In this paper, micromachining of glass using Nd:YAG laser with nanosecond pulsed beam has been attempted. In order to improve shape accuracy, combined processing with magnetic stirrer has been widely used. Magnetic stirrer acts to circulate the solution and remove the bubble but it is not suitable for deep hole machining. To get better effect, ultrasonic vibration was applied for improving shape accuracy.

AL6061 소재의 홀 가공 시 버 제거를 위한 초경합금 접합 디버링 공구 개발 (Development of a Cemented Carbide-Welded Deburring Tool for Burr Removal in Drill Holes of AL6061 Workpieces)

  • 사민우;이재원
    • 한국기계가공학회지
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    • 제20권5호
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    • pp.1-7
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    • 2021
  • In recent years, automated process technology has allowed for the rapid manufacturing of metal parts. Maintaining high product quality is of vital importance during the production of these parts. Surface defects occurring after processing can compromise their assembly precision and performance. In this study, a deburring tool was developed that can remove burrs generated from drilling. Through the evaluation of processing, burrs were completely removed at entrance and exit surfaces. Therefore, this newly developed deburring tool shows better performance than deburring tools currently in use.