• Journal of Welding and Joining
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• 제8권4호
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• pp.76-82
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• 1990

Lots of research works have been done to improve the accuracy of the hole drilling method to measure residual stress by many investigators. In this study, first, size effect of specimen was analyzed based on the solution of hole in a strip under tension. If the ratio of hole diameter tothe strip width is less than 0.2, the stress distribution around hold may be given from the solution of hole in an infinite plate. Second, the residual stress above $0.6{\sigma}_y$(yield stress) may be measured less than the actual stress by 10-15 percent. Third, eccentricity of hole relative to the rosette center effects on the accuracy of residual stress measurements by 10 percent. The error due to eccentricity of hole can be corrected by the iteration method or the direct method.

• 한국기계가공학회지
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• 제18권4호
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• pp.93-99
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• 2019

A cross drilling/milling Unit is an important mechanical part which is widely used in many kinds of machining tool, and various gear trains with good accuracy and reliability features are widely used in power transmission systems. A study on a novel power transmission optimization method for driving gear trains in cross drilling/milling units is presented in this paper. A commercial program for gear system simulation, Romax Designer, was used in this research to intuitively observe the gear meshing and the load distribution conditions on the gear teeth. We obtained the optimal modification value through comparing the results of repeated experiments. For validation, optimized gears were fabricated and then measured with a precision tester.

• 대한기계학회논문집 C: 기술과 교육
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• 제1권1호
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• pp.39-47
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• 2013

탑 드라이브 장비는 드릴 비트에 회전력을 전달하여 굴착을 하게하는 장치이며, 1983년 Derrick Drilling Machine의 Kelly Rotary Table로 시작하여, 1984년에 DDM 650 DC가 등장함으로써 본격적으로 개발 되기 시작했다. 이러한 탑 드라이브 장비는 미국의 N사와 노르웨이 A사가 전 세계 시장의 90% 이상을 점유하고 있으며, 이로 인하여 탑 드라이브 장비의 세계시장 진입과 장비에 대한 정보가 제한적일 수 밖에 없다. 따라서 본 논문에서는 제한된 정보를 통하여 신뢰성을 가지는 제품을 개발하기 위한 절차 및 방법에 대하여 소개하고자 한다. 설계 오류 및 신뢰성이 검증된 제품 디자인을 위하여 3D Tool을 사용하였으며, 이를 활용하여 설계오류, 간섭체크, 기능체크, 구조강도 해석 등을 수행하여 제품의 신뢰성을 사전 검증 하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.1583-1586
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• 2005

Grinding process is different from other machining processes such as turning, milling and drilling because the cutting edges in a grinding wheel doesn't have uniformity and acts differently on the workpiece at each grinding. This study focus on predicting the geometric error produced during surface grinding and selecting an optimal grinding condition to reduce the geometric error. To achieve the aim, the Taguchi design of experiments was applied and the S/N ratios of each grinding was used for evaluating the results. The predicted quantities by the S/N ratios were compared with the experimental results.

• 한국정밀공학회지
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• 제18권12호
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• pp.152-158
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• 2001

In this paper, we have developed an electro discharge machine for micro drilling driven by a voice coil actuator. Because the voltage signal of the electro-discharging circuit shows a lot of peaks and valleys, the active type low-pass filtering technique is adopted to get the average of the signal. Since the motion of the voice coil is precisely controlled by the error value between the object voltage value and the measured one, it is possible to prevent the mechanical contact between the rotating electrode and the workpiece and to maintain the appropriate machining conditions during the process. The electro-chemical machining technology was also adopted to make small diameter electrodes. Pure water is used as a dielectric. The machining procedure is performed to verify the feasibility of the developed system. It takes about 10 seconds to drill the ${\phi}m$100${\mu}m$ hole to the 100${\mu}m$ thickness stainless steel plate. The machining time depends on the values of the resister and the capacitor. There may exist the optimal values of time constant and the tendency is displayed In the appendix.

• 한국강구조학회 논문집
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• 제11권3호통권40호
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• pp.301-309
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• 1999

본 연구의 목적은 소성영역에서의 철골 부재내에 존재하는 존재응력을 추정하는 법을 개발하기 위함이다. 여기에선 선행 실험 연구를 근거로 하여 응력집중 현상에 기인한 국부 소성화를 고려하여 보정계수법이 제안되었다. 구멍주위의 응력 분포를 파악하기 위하여 유한요소 해석을 수행하였고, 그 결과를 탄 소성역에서의 구멍내기법에 의한 결과와 비교하였다. 보정계수법을 적용한 결과, 본 연구에서 제안된 방법은 실재 초기 존재응력값과 약 2% 정도의 오차를 가진 매우 좋은 결과치를 나타냈다.

• 한국기계가공학회지
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• 제4권3호
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• pp.32-38
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• 2005

Electrical discharge machining is the method of using thermal energy by electrical discharge. Generally, if the material of workpiece has conductivity even though very hard materials and complicated shape which are difficult to cut such as quenching steel, cemented carbide, diamond and conductive ceramics, the EDM process is favorable one of possible machining processes. But, the process is necessarily required of finish cut and heat treatment because of slow cutting speed, no mirror surface, brittleness and crack due to the residual stress for manufactured goods. In this experimental thesis, the super EDM drilling was developed for high precision semiconductor die steel and for minimization of leadframe width. It was possible to development of EDM drilling machine for high precision semiconductor die with the electrode guide and its modelling and stress analysis. The development of electrode with the copper pipe type was conducted to drill the hole from the diameter of 0.1mm to 3.0mm with the error of from 0.02mm to 0.12mm. From the SEM and EDX analysis, the entrance of the EDM drill was found the resolidification of not only the component of tungsten but also the component of copper.

• 한국전기전자재료학회논문지
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• 제19권9호
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• pp.825-831
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• 2006

As an increase of chip complexity and level of chip integration, chip input/output (I/O) pad pitches are also drastically reduced. With arrival of high complexity SoC (System on Chip) and SiP (System in Package) products, conventional horizontal type probe card showed its limitation on probing density for wafer level test. To enhance probing density, we proposed new vertical type probe card that has the $70{\mu}m$ probe needle with tungsten wire in $80{\mu}m$ micro-drilled hole in ceramic board. To minimize alignment error, micro-drilling conditions are optimized and epoxy-hardening conditions are also optimized to minimize planarity changes. To apply wafer level test for target devices (T5365 256M SDRAM), designed probe card was characterized by probe needle tension for test, contact resistance measurement, leakage current measurement and the planarity test. Compare to conventional probe card with minimum pitch of $50{\sim}125{\mu}m\;and\;2\;{\Omega}$ of average contact resistance, designed probe card showed only $22{\mu}$ of minimum pitch and $1.5{\Omega}$ of average contact resistance. And also, with the nature of vertical probing style, it showed comparably small contact scratch and it can be applied to bumping type chip test.

• 지질공학
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• 제30권4호
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• pp.457-468
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• 2020

플랜트, 토목 및 건축 사업에서 말뚝(Pile) 설계 시 어려움을 겪는 주된 요인은 지반 특성의 불확실성이다. 특히 표준관입시험(Standard Penetration Test, SPT)을 통해 측정되는 N치를 얻는 것이 가장 중요한 자료이나 광범위한 모든 지역에서 구하는 것은 어려운 현실이다. 짧은 해외사업 입찰기간 내에 시추조사를 할 경우 인허가, 시간, 비용, 장비접근, 민원 등 많은 제약요건이 존재하여 전체적인 시추조사가 어렵다. 미시추 지점에서 지반 특성은 엔지니어의 경험적 판단에 의존하여 파악되고 있고, 이는 말뚝의 설계 및 물량산출 오류로 이어져서, 공기 지연 및 원가 증가의 원인이 되고 있다. 이를 극복하기 위해서, 한정된 최소한의 지반 실측 자료를 활용하여 미시추 지점에서도 N치를 예측 할 수 있는 기술이 요구되며, 본 연구에서는 AI기법 중 하나인 인공신경망을 적용하여 N치를 예측하는 연구를 수행하였다. 인공신경망은 제한된 양의 지반정보와 생물학적인 로직화 과정을 통하여 입력변수에 대한 보다 신뢰성 있는 결과를 제공하여 준다. 본 연구에서는 최소한의 시추자료의 지반정보를 입력항목으로 하여 다층퍼셉트론과 오류역전파 알고리즘에 의하여 학습된 패턴을 가지고 미시추 지점에서 N치를 예측하는데 그 목적을 두고 있다. 이를 위하여 2개 현장(필리핀, 인도네시아)에 AI기법 적용시 실측값과 예측값에 대한 적정성을 검토하였고, 그 결과 예측값에 대한 신뢰도가 높은 것으로 연구 검토되었다.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 1998년도 제28회 추계학술대회
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• pp.343-349
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• 1998

A modeling of machined geometry and cutting force was proposed for the case of round shape machining, and the effects of internally machined profile are analyzed and its realiability was verified by the experiments of roundness tester, especially in boring operation in lathe. Also, harmonic cutting force model was proposed with the parameter of specific cutting force, chip width and chip thickness, and in this study, we can see that bored workpiece profile was also mapped into cutting force signal with this model. In general, we can calculated the theoretical lobe profile with arbitrary multilobe. But in real experiments, the most frequently measured numbers are 3 and 5 lobe profile in experiments. With this results, we can predict that these results may be applied to round shape machining such as drilling, boring, ball screw and internal grinding operation with the same method.