• Title/Summary/Keyword: Drawing Force

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The Effect of Tool Surface Treatment and Temperature on Deep Drawability of AZ31 Magnesium Alloy Sheet (툴 표면처리 및 온도가 AZ31 마그네슘 판재의 드로잉성에 미치는 영향)

  • Choo D. G.;Lee J. H.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.118-121
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    • 2005
  • The square cup drawing of magnesium alloy AZ31 $(aluminum\;3\%,\;Zinc\;1\%)$ sheets was studied by experimental approach in various temperatures (200, 250, 300, 350, $400^{\circ}C$) when blank holding force (BHF) was controlled in real-time. And so on, the drawability was measured with the different die and punch coating. The square cup drawing test was performed by three different coated punches (CrN, TiCN, Non-coated). BHF was set about 2.0 KN, forming speed was 50 mm/min, blank thickness were 0.5, 1.0mm and the cup size was 40 mm by 60 mm after forming. The experimental data of square cup drawing test show that the tools coating and temperature were effect on the drawbility.

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Weldline Movement Characteristics for the Warm Deep Drawing of Tailor Welded Blanks (용접 판재의 온간 성형에서의 용접선 이동 특성)

  • Yoo J. S.;Heo Y. M.;Lee S. M.;Seo D. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.151-155
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    • 2001
  • The purpose of this study is to investigate the weldline movement of the laser welded sheets during the warm deep drawing process. For this investigation, Five steps of temperature ranges, from room temperature to $200^{\circ}C$, and two kinds of thickness combination, 0.8 mm${\times}$1.2 mm and 0.8 mm${\times}$1.6 mm SCP1 material sheets, were adopted. Also, the numerical analysis using the PAM-STAMP has been carried out with the same models as the specimens. As a result the higher temperature was adopted, the less weld-line movement was observed.

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Analysis on Characteristics of Drawing Plastic Deformation for Rectangular Monel Material with Special Alloy and Rollers (특수합금 사각봉 모넬 소재의 인발 소성변형 및 롤러 특성 해석)

  • Lee, Young-Sik;Yang, Young-Joon
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_2
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    • pp.961-968
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    • 2022
  • Hydrogen embrittlement leads to the damages in bolts, nut, especially, high pressure valves, in the semiconductor facilities, hydrogen vehicles, hydrogen stations and so on. Monel material has higher strength than SUS material. Therefore, even though Monel material with special alloy is usually used to prevent the hydrogen embrittlement, it needs powerful drawing system to manufacture the rectangular or hexagonal bar using circular bar. The purpose of this study is to investigate the characteristics of plastic deformation of Monel material and 2 rollers of rolling unit in plastic limit through numerical analysis. As the results, it was predicted that, based on mean stress, as the rolling step was increased, the rolling force of rolling unit was decreased. In addition, the heat treatment for Monel material was needed because of residual stress due to plastic deformation. As for rollers, the roller was safe about 1.86 times compared with that of ultimate strength. In this study, as the roller 2 showed larger stress than roller 1, thus, roller 2 should be designed carefully to guarantee the safety. Further it was confirmed that the reaction force of roller could be helpful in bearing design.

Development of Die Design System for Turbine Blade Forging (터빈 블레이드의 형단조 금형설계 시스템 개발)

  • 조종래
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.77-81
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    • 1999
  • The predictions of metal flow forging load optimal die angle and preform size are not so easy in turbine blade forging. First of all the quality of final product is influenced by side force which is one of the significant factors. in this study slab method is applied to determine optimal die angle minimizing side force and the position of preform Finally drawing of die design is obtained in optimal die angle with developing tool that is composed of Visual Basic.

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Effect of Friction on Springback in Channel Forming (채널 성형에서 마찰이 탄성복원에 미치는 영향)

  • 한영호;송윤준
    • Transactions of Materials Processing
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    • v.12 no.3
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    • pp.236-243
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    • 2003
  • Maintaining the required dimensional accuracy after springback becomes the main concern of sheet-forming die designers when formability is secured through beforehand tryouts. As a part to build guidelines for springback control in automobile frame forming, experiments are carried out to show the effects of process parameters, such as holding force, blank size, and lubrication, on corner angles of channels formed by U-bending or by square-cup drawing and trimming. The results predicted by a commercial FE package were compared with the experiment and the current limitations on springback evaluation were closely discussed.

Experiments on the flange wrinkling for a deep-drawn rectangular container (사각용기 드로잉시의 플랜지 주름에 관한 실험)

  • 이계섭;이기환;박천희;한영호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.123-127
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    • 1996
  • The tendency of wrinkling formation on the flange of a deep-drawn rectangular container was investigated experimentally under different process conditions. Such process variables as blank size, sheet thickness, blank-holding force, and depth of drawing are chosen to examine their effects on the flange wrinkles of the products. Number and amplitudes of the wrinkles are measured along the periphery of the flange and compared between each case of process condition.

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Effect of Forming Factor on Springback in U-bended and Drawn Channel (굽힘과 드로잉에서 성형인자가 탄성복원에 미치는 영향)

  • 한영호;송윤준;김형진;정영혁
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.90-93
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    • 2002
  • Assuring required dimensional tolerance after spingback becomes the main concern of sheet-forming die designers when formability is secured through previous tryout. As a part to build a guideline to control springback in automobile frame forming, experiments are carried out to show the effects of process parameters, such as holding force, blank size, and lubrication, on corner angles of channels formed by U-bending or by square-cup drawing and trimming. The results are resented in the viewpoint of evaluating parameters.

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A Study on the Analysis and Improvement of Forming Process of a No-Bridge Blank (No-Bridge Blank의 공정 해석 및 성형 공정 개선에 관한 연구)

  • Lee Y. W.;Cho K. Z.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.85-88
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    • 2001
  • Deep drawing process, one of sheet metal forming methods, is used widely. Circular or square shape blanks are currently studied mainly. Especially, circular blank for coating case of chip condenser remains bridges when it is made out of aluminum coil. The bridge reduces Material-withdrawal-rate of aluminum coil to $60\%$. This paper proposes a no-bridge blank instead of circular blank. To get the different values of two cases, comparison circular blank with no-bridge blank is accomplished in the point of thickness strain in the vicinity of flange. In order to find optimal condition in new proposed blank, several process variables - those are blank holder shape, die shape radii, punch shape radii and blank holding force - are changed.

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Analysis on the Bending Deflection of the Blank Holder in Automotive Body Panel Draw Die (차체용 드로우 다이의 블랭크 홀더 굽힘 변형 해석)

  • 인정제;신용승;김헌영
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.3
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    • pp.68-74
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    • 2001
  • In the drawing of large size automotive panels, elastic deflection of die components is induced by the contact force between them. The deflection is nonuniform and locally distributed, and results in nonuniform material flow. In order to arrange such a nonuniform die gap, a correcting operation, so called die spotting, is inevitable, which requires trial and error works and consuming time. A prediction of the bending deflection prior to a try-out must be useful to reduce the die spotting time. In this study, drawing process of a front fender is simulated first. and the deflection of the blank holder is calculated from the contact force imposing on th blank holder. The balance block heights ensuring a uniform deflection are optimized by the analysis and design of experiments.

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A Study on figuration of invisible force in Contemporary Architecture-space (현대 건축공간에서 나타나는 비(非)가시적 힘의 형상화에 관한 연구)

  • Lee, Hyoung-Geun;Kim, Kai-Chun
    • Proceedings of the Korean Institute of Interior Design Conference
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    • 2007.05a
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    • pp.275-280
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    • 2007
  • The modern society of the 21century is becoming a discussion as spaces appearing as ambiguous boundaries caused by complexed cultural phenomenon. As for the spacial factors we recognize, which appears as phenomenon in which is emphasizing the existing system of cognizance and thinking through drawing inviable parts of the effort within escaping the limits of gravity. This Merleau-Ponty and Gilles Deleuze refines it as theories called "Perception" and "Sense", and through the 'visible and invisible' of Merleau-Ponty and the 'Nonsense and paradox' of Gilles Deleuze, this study object is forming these inviable representations into space. Using the similarities of these two theories as a tool, we will analyze the examples of space with drawing the force that forms invisibility into embodiment, building a possibility of improvement in future spaces.

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