• 제목/요약/키워드: Division casting

검색결과 233건 처리시간 0.04초

금형주조법에 의한 TiNi/6061Al 복합재료의 미세조직에 미치는 냉간가공도의 영향 (Effect of the Degree of Cold Working on the Microstructures for TiNi/6061Al Composites by Permanent mold Casting)

  • 박성기;신순기;박광훈;성장현;박영철;이규창;이준희
    • 한국재료학회지
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    • 제11권12호
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    • pp.1028-1034
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    • 2001
  • The 2.5 vol% TiNi/6061Al composites were fabricated by permanent mold casting. The microstructures and tensile test for the cold rolled composites with maximum 50% reduction ratio were investigated. In the case of TiNi fiber with 2mm interval in preform, the interface bonding of fabricated composites were good, interface diffusion layer of this composites was made by the mutual diffusion. Transverse section of TiNi fiber was decreased with increasing reduction ratio and longitudinal section of TiNi fiber showed multiple wave phenomenon. And the tensile strength of composites at 38% reduction ratio was the most high. In the case of over 38% reduction ratio, the decrease of the tensile strength was due to TiNi fiber rupture by excess working. The fracture mode was appeared brittle fracture with increasing reduction ratio.

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교반주조 및 압연공정으로 제조된 B4C/Al6061 금속복합재료의 마모 및 기계적 특성 연구 (Wear and Mechanical Properties of B4C/Al6061 Composites Fabricated by Stir Casting and Rolling Process)

  • 이동현;오강훈;김정환;김양도;이상복;조승찬
    • Composites Research
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    • 제33권5호
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    • pp.241-246
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    • 2020
  • 본 연구에서는 교반주조 공정을 통해 B4C 입자가 균일하게 분산된 알루미늄 금속복합재료를 제조하고 후 공정으로 열간압연을 수행하였다. 제조된 복합재료의 미세조직, 기계적 특성 및 내마모 특성에 대해 분석하였다. 40 ㎛ 크기의 B4C 입자가 균일하게 분산된 복합재료는 강화재의 체적율이 증가함에 따라 인장강도는 증가하였으며, 마모 성능도 개선되었다. 20 vol.% 복합재료의 경우 인장강도 값은 292 MPa로 기지재인 Al6061 대비 155% 증가하였다. 내마모시험 결과 20 vol.% 복합재료의 경우 마모 너비와 깊이가 각각 856 ㎛, 36 ㎛이며, 마찰계수는 0.382로 Al6061 대비 상당히 우수한 내마모 특성을 나타내었다.

과공정 Al-Si 합금의 열팽창 특성에 미치는 Si 입자 크기의 영향 (Effect of Si Particle Size on the Thermal Properties of Hyper-eutectic Al-Si Alloys)

  • 김철현;주대헌;김명호;윤의박;윤우영;김권희
    • 한국주조공학회지
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    • 제23권4호
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    • pp.195-203
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    • 2003
  • Hyper-eutectic Al-Si alloy is used much to automatic parts and material for the electronic parts because of the low coefficient of thermal expansion, superior thermal stability and superior wear resistance. In this work, A390 alloy specimens were fabricated for control of the Si particle size by various processes, such as spray-casting, permanent mold-casting and squeeze-casting. To minimize the effect of microporosity of the specimens, hot extrusion was carried out under equal condition. Each specimens were evaluated tensile properties at room temperature and thermal expansion properties in the range from room temperature to 400$^{\circ}C$. Ultimate tensile strength and elongation of the spray-cast and extruded specimens which have fine and well distributed Si particles were improved greatly compare to the permanent mold-cast and extruded ones. Specimens which have finer Si particles showed higher ultimate tensile strength and elongation than those having large Si particle size, and coefficient of thermal expansion of the specimens increased linearly with Si particle size. In case of the repeated high temperature exposures, thermal expansion properties of the spray-cast and extruded specimens were found to be more stable than those of the others due to the effect of fine and well distributed Si particles.

인베스트먼트 주조법에 의해 제작된 조선시대 금속활자의 주형재료 (Mold Material of Joseon Dynasty Period Movable Metal Types Produced by Investment Casting)

  • 박학수;윤의박
    • 대한금속재료학회지
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    • 제48권6호
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    • pp.551-556
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    • 2010
  • In this report, we describe mold materials that were used to produce movable metal type by the investment casting method during the Joseon dynasty period in Korea. Samples were obtained from the Wibuinja collection, which is held by the National Museum of Korea. Most of the mold material remnants were found in the depressed areas of the movable type specimens, and we therefore performed non-destructive analyses including XRF, EDS, and XRD. Through these analyses, we were able to identify the mold remnants as hydrocerussite [trilead dihydroxide dicarbonate, $Pb_3(CO_3)_2(OH)_2$] formed in platy hexagonal crystallites. Hydrocerussite was first used to make white pigments and cosmetics in ancient Greece, but this is the first report of hydrocerussite used as mold material applied around a disposable pattern for investment casting. The results of this study will further the understanding of the production process for early movable metal type and ancient casting technologies.

박판주조한 Al-5.5Mg-0.3Cu 합금 판재의 이속압연 : 기계적 특성 및 성형성 평가 (Asymmetric Rolling of Twin-roll Cast Al-5.5Mg-0.3Cu Alloy Sheet : Mechanical Properties and Formability)

  • 천부현;한준현;김형욱;이재철
    • 대한금속재료학회지
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    • 제49권3호
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    • pp.243-249
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    • 2011
  • This study describes the feasibility of producing high-strength Al alloy sheet with a high solute content using a combined technique of twin-roll strip casting and asymmetric rolling. The Al sheet produced in this study exhibited excellent formability ($\overline{r}$ =1.0, $\Delta$r=0.16) and mechanical properties ($\sigma_{TS}$~305 MPa, $\epsilon$~33%), that, cannot be feasibly obtained via the conventional technique based on ingot casting and rolling. The structural origin of the observed properties, especially enhanced formability, was clarified by examining the evolution of textures associated with strip casting and subsequent thermo-mechanical treatments. Our evaluation of the mechanical properties and formability leads us to conclude that the combination of strip casting and asymmetric rolling is a feasible process for enhancing the formability of Al alloy sheets to the level beyond what the conventional techniques can reach.

A356합금을 이용한 정밀주조 Turbo Charger Wheel의 기계적 특성에 미치는 열처리의 영향 (Effect of Heat Treatment on the Mechanical Properties of Investment Casting Turbo Charger Wheel using A356 Alloy)

  • 김상미;우기도;김지영;김상혁;박상훈;강황진;박찬성
    • 한국주조공학회지
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    • 제31권5호
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    • pp.262-266
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    • 2011
  • The aim of this study is to investigate aging behavior of A356 alloy for turbo charger part. The specimen was fabricated by investment casting. Solution heat treatment was performed at $525^{\circ}C$ for 8h and followed by aging treated at $160^{\circ}C$, $170^{\circ}C$ for 0.5~20h. And their microstructures and mechanical properties of the aged specimens were analyzed by scanning electron microscope and hardness tester, respectively. All the cast A356 alloy included eutectic Si particles. In the cast A356 alloy, eutectic Si phase mainly was formed along Chinese script phase. Vickers hardness of the cast was improved by aging treatment due to formation of ${\beta}$" phase and ${\beta}$' phase.

Effect of Microporosity on Tensile Properties of As-Cast AZ91D Magnesium Alloy

  • 이충도
    • 소성∙가공
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    • 제8권3호
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    • pp.283-283
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    • 1999
  • In the present study, the effect of microporosity on the tensile properties of as-cast AZ91D magnesium alloy was investigated through experimental observation and numerical prediction. The test specimens were fabricated by die-casting and gravity-casting. For gravity-casting, the inoculation and use of various metallic moulds were applied to obtain a wide range of microporosity. The deficiency of the interdendritic feeding of the liquid phase acted as d dominant mechanism on the formation of the micropores in the Mg-Al-alloys, rather than the evolution of hydrogen gas. Although tensile strength and elongation has a nonlinear and very intensive dependence upon microporosity, the yield strength appeared to have a linear relationship with microporosity. However, it was possible to quantitatively estimate the linear contribution of microporosity on the individual tensile property far a range of microporosity, which was below about B %. The numerical prediction suggests that the effect of microporosity on fractured strength and elongation decreased as the strain hardening exponent increased. Furthermore. the shape and distribution of micropores may play a more dominant role than local plastic deformation on the tensile behavior of AZ9lD alloy.

청동잔무늬거울의 복원제작기술과 과학적 분석 (The Restoration Technology and Scientific Analysis of Bronze Mirror with Fine Linear Designs)

  • 윤용현;조남철
    • 보존과학회지
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    • 제28권4호
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    • pp.417-425
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    • 2012
  • 청동기시대 청동잔무늬거울은 당대 최고의 합금, 주조기술과 최고 경지의 수공예 세공기술, 조형 수준을 보여주는 것으로, 이번에 시도된 국보 제141호와 제143호 청동잔무늬거울의 복원 제작기술에는 밀랍주조법과 주물사주조법을 사용하였다. 또한 복원된 청동잔무늬거울을 대상으로 주성분분석, 미세조직, X-ray 촬영, SEM-EDS 분석을 실시하였다. 주물사주조법으로 주조한 청동거울은 내부의 공석상은 거의 존재하지 않는 ${\alpha}$ 수지상조직만이 관찰되며, 밀랍주조법의 경우는 ${\alpha}$ 수지상 사이로 공석상이 존재함을 확인할 수 있다. 복원 청동거울 분석을 통한 밀랍주조법과 주물사주조법을 상호 비교해 보면 대체로 주물사주조법이 밀랍주조법에 비하여 주조성이 좋고 냉각속도가 늦어 더 선명하고 균일한 청동거울을 얻을 수 있는 것으로 보인다. 이상과 같이 밀랍주조법과 주물사주조법으로 주조한 청동거울은 서로 큰 차이가 있음을 복원한 청동거울들과 미세조직 분석을 통하여 확인할 수 있었다. 앞으로도 이러한 연구가 계속적으로 진행되어 고대 청동거울들의 제작기법을 다양한 방법으로 규명할 수 있는 기회가 되었으면 한다.