• Title/Summary/Keyword: Distillation column

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SEPARATION AND PURIFICATION PROCESS OF DEMO PLANT FOR 10TON PER DAY DME PRODUCTION (일일 10톤 DME 생산 Demo Plant에서의 분리정제 공정)

  • Ra Young Jin;Cho Wonihl;Shin Dong Geun;Lim Gye Gue
    • 한국가스학회:학술대회논문집
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    • 2005.10a
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    • pp.141-145
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    • 2005
  • DME (Di-Methyl Ether) is a new clean fuel and an environmental-friendly energy resource, also is recently increasing with an alternative interest because of the industrial use. DME has been shown to have excellent properties as a diesel fuel giving emission level better than ULEV standard. So it has been attracting considerable as an alternative diesel fuel. In this study, we carried out simulation of separation and purification process of demo plant for 101on per day DME production, which cause the effect that is important in productivity, from operation results of pilot plant for 50kg per day DME production. The liquefied stream, which was separated by gas-liquid separator after DME reactor, includes $CO_2$, DME, Methanol and $H_2O$. We established three distillation columns for separation and purification of the stream. $CO_2$ was extracted from the stream by first distillation column, DME was extracted by second column and Methanol was extracted by third column. We investigated and analyzed the effect which the actual operation variables cause in efficiency of process and optimized process, finally we got the DME of purity $100\%$.

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Separation Characteristics of Lactic Acid by Batch Reactive Distillation (회분식 반응 증류에 의한 lactic acid의 분리 특성)

  • 최종일;홍원희
    • KSBB Journal
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    • v.14 no.2
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    • pp.220-224
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    • 1999
  • Lactic acid was reacted with alcohol into lactate ester, and lactate ester produced in esterification reaction was distilled simultaneously with hydrolysis reaction into lactic acid. When the yields of lactic acid recovered by batch reactive distillations with various alcohols were compared, the yield of lactic acid was increased as the volatility of lactate ester was increased. In this batch reactive distillation, because the mixtures condensed in partial condensor were flown to reboiler through distillation column, the recovery yield of lactic acid was affected by operation temperature of partial condensor. Hydrolysis reaction into lactic acid in distillation column rarelyoccurred because of short retention time of lactate ester and water. Lactate ester was reacted into lactic acid in reboiler.

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Application of optimal control to a distillation column (증류탑에의 최적제어 응용연구)

  • 장홍래;박현수;서인석
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.209-211
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    • 1986
  • The continuous time linear quadratic problem (LQP) has been applied to the control of a 8-tray distillation column using the code VASP. The weighting matrices for the state variables and control variables were adjusted iteratively. The simulation results of the optimal control with 2 inputs and 2 outputs showed that the LQP method is very satisfactory for a rapid response and feedback control, and any desired response could be obtained by adjusting the weighting matrices Q under = and R under =. The feedback gain matrix K under = was also determined.

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Computer Simulation and Optimization Study on the Pressure-Swing Distillation of 1-propanol-benzene Mixture (1-프로판올과 벤젠 혼합물의 압력변환 증류공정을 통한 전산모사 및 공정 최적화)

  • Park, Hoey Kyung;Cho, Jungho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.6
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    • pp.88-97
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    • 2018
  • Computer modeling and optimization works have been performed for the separation of the binary mixture of 1-propanol and benzene through a pressure-swing distillation. PRO/II with PRIVISION V10.0 at Schneider Electric company and NRTL liquid activity coefficient model were utilized. The sum of the total reboiler heat duties of the low-high and high-low pressure column configurations were compared. To minimize the utility consumptions, low column, and high column to obtain pure benzene at the top, the number of theoretical stages and optimal feed tray locations for each distillation column were determined and the reflux ratios for each distillation column were also adjusted. As a result of the optimization works, the sum of the total reboiler heat duties for the high-low and low-high pressure configurations were $3.10{\times}10^6kcal/h$ and $2.75{\times}10^6kcal/h$, respectively. In the case where heat integration was applied to low-high pressure configurations, 57.36 % of the total reboiler heat duties could be saved compared to the high-low pressure configurations.

Dynamic Optimization of a Reactive Distillation Column Producing Methyl Acetate (메틸 아세테이트 생산을 위한 반응증류 공정의 동적 최적화)

  • Kim, Jiyong;Kim, Junghwan;Moon, Il
    • Korean Chemical Engineering Research
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    • v.46 no.4
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    • pp.739-746
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    • 2008
  • The aim of this study is finding the optimal design parameters and the optimal operation variables of a reactive distillation column. Different from steady state optimization, dynamic optimization makes it possible considering operation ability as well as design problems at process design step. For performing dynamic optimization, dynamic simulation should be done first. If dynamic simulation is already finished, dynamic optimization can be performed with less effort than that of dynamic simulation.Reactive distillation systems involving reaction and separation in a single unit have the potential to reduce capital and operating costs, particularly when reaction have conversion constraint or when azeotropes exist making conventional separation difficult and expensive. This study here present work on the continuous distillation process, the homogeneous catalyzed esterification of methanol and acetic acid, the synthesis of methyl acetate. Based on an equilibrium stage model of a reactive distillation column a dynamic optimization problem was formulated and solved. And the results were verified by performing dynamic simulation and showing the variation of conversion and purity as the variation of the operation variables. As the results of dynamic optimization, this study found optimal feed ratio, reflux ratio and reboiler duty of this system. And as this study applied it to dynamic simulations the dynamic characteristics of a reactive distillation column are showed under optimal operating condition.

Internal Recycle Distribution and Heat Transfer Effect for Optimal Design of Dividing Wall Distillation Columns (분리벽형 증류탑의 최적 설계를 위한 내부 순환량 분포와 전열 특성 연구)

  • 정성오;이기홍;이문용
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.3
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    • pp.236-241
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    • 2003
  • This paper addresses the optimal design of dividing wall distillation column which is rapidly applied in a variety of chemical processes over recent several years because of its high energy saving efficiency. A general dividing wall column model which can cope with the heat transfer through the dividing wall is developed using rigorous computer simulation. Based on the simulation model, the effects of the internal recycle flow distribution around the dividing wall and the heat transfer across the dividing wall on overall system performance are investigated. An improved column design method is suggested to utilize the heat transfer through the wall. The suggested method is compared with the existing method via simulation study in which the proposed design shows improved energy saving result.

A Study on the Pressure-Swing Distillation of Ethanol-n-Heptane Azeotrope (에탄올-n-헵탄 공비 혼합물의 분리를 위한 압력변환 증류공정 연구)

  • Noh, Sang Gyun
    • Clean Technology
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    • v.21 no.4
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    • pp.217-223
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    • 2015
  • In the present study, modelling and optimization of ethanol-n-heptane separation process were performed using pressure-swing distillation. The pressure-swing distillation process optimization was performed to obtain high purity ethanol and high purity n-heptane into a low-high pressure columns configuration and a high-low pressure columns configuration. The results of pressure-swing distillation process simulation and optimization using high-low pressure column configuration showed a reduced total reboiler heat duty at 5.8% which confirmed a more economical energy consumption.

A model based scheme of on-line optimization in distillation process (모델을 이용한 증류공정의 최적화 방안)

  • 김흥식;이광순
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.240-245
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    • 1990
  • A on-line optimization scheme based on model in a binary distillation process is proposed. A reduced-order model utilized the concept of collocation is used as a process model and the recursive prediction error method is employed to identify the reduced-order model. The concentrations of end products are controlled by nonlinear adaptive predictive control algorithm. The objective function is constructed to find optimum operate condition for saving utility cost. The proposed optimization is scheme is tested through simulation studies in 13-staged water-methanol distillation column.

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Feasibility Study of Gamma Ray Transmission Technique in Distillation Column Using Monte Carlo Simulation (몬테칼로 전산모사를 이용한 감마선 투과계측 증류탑 진단기술의 타당성 연구)

  • Moon, Jinho;Kim, Jongbum;Park, Jang Guen;Jung, Sung-Hee
    • Journal of Radiation Industry
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    • v.7 no.2_3
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    • pp.115-119
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    • 2013
  • The density profile measurement technology by gamma transmission has been widely used to diagnose processes in the field of refinery and petrochemical industry. This technology can reveal a clue and position of abnormal phenomenon of industrial processes during their operation. In this paper, the feasibility of the gamma transmission technology for detecting changes in the amount of fluid in a distillation column was evaluated by using Monte Carlo simulations. The simulations assumed that $^{60}Co$ (1.17, 1.33 MeV) sources and NaI (Tl) detectors (${\Phi}5{\times}5cm$) are located in opposite sides of a column and it concurrently moves in vertical direction. To determine the dependency of a spatial resolution on aperture size of a collimator, the simulation model for a tray in a column were simulated with the aperture sizes of 1 and 2 cm. The thickness of the high density area including a tray and fluid was 7.6 cm in the simulation. The spatial resolution of the tray was 8.2 and 8.5 cm, respectively. As a result, it was revealed that the conventional density profile measurement technique is not able to show the deviation of liquid level on a tray in a column.

Application of a Divided-Wall Column for the Trichlorosilane Refining Process (삼염화실란 정제공정에서의 분리벽형 증류탑 적용)

  • Hong, Seung-Taek;Lee, Moon-Yong
    • Clean Technology
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    • v.16 no.1
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    • pp.64-70
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    • 2010
  • In this study, we suggest the application of the divided-wall column (DWC) to the existing trichlorosilane(TCS) purification process in the commercial polysilicon manufacturing process. Using Aspen HYSYS V7.1, an extensive simulation study was carried out for the analysis of the energy consumptions and capital cost for the conventional sequential distillation configuration and the DWC for producing a given purity and yield of trichlorosilane. As a result, it is shown that the DWC saves the separation energy by 61% and the equipment cost by 58% compared with the conventional distillation process.