• Title/Summary/Keyword: Dissimilar Material

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A study on Stress Singularities for V-notched Cracks in Anisotropic and/or Pseudo-isotropic Dissimilar Materials

  • Cho, Sang-Bong;Kim, Jin-kwang
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.2
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    • pp.22-32
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    • 2002
  • V-notched crack problems can be formulated as eigenvalue problems. The problem ova v-notched crack in anisotropic and/or pseudo-isotropic dissimilar materials was formulated as an eigenvalue problem to discuss stress singularities. The eigenvalue problem was served by the commercial numerical program; MATHEMATICA. The specific data of eigenvalues possessing the stress singularity were obtained. Stress singularities fur v-notched cracks in anisotropic and/or pseudo-isotropic dissimilar materials were discussed according to the relation between wedge angle and material property. It was shown that there are three cases of eigenvalues possessing the stress singularity; one real, two real and one complex.

Dissimilar Metal Welding of Inconel 600 and STS304 by a continuous wave Nd:YAG Laser (연속파형 Nd:YAG레이저를 이용한 Inconel 600와 STS 304의 이종금속용접)

  • Shin, Ho-Jun;Yoo, Young-Tae;Song, Seong-Wook
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1120-1125
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    • 2004
  • Welding characteristics of STS304 stainless steel and Inconel 600 using a continuous wave Nd:YAG laser are experimentally investigated. Alloy 600 being used in steam generator tubing of pressurized water reactor(PWR) exposed to some corrosion environment, stress corrosion cracking can occur on this material. Presented here are the results from a series of experiments in which dissimilar metal welds were made using the gas tungsten arc welding process with pure argon shielding gas. But It is well known that solidification cracking susceptibility of austenitic alloys depends on the solidification temperature range and amount/distribution of solute rich liquid that exists at the terminal stages of solidification. An experimental study was conducted to determine effects of welding parameters and to optimize those parameters that have the most influence on eliminating or reducing the extent welding zone formation at dissimilar metal welds.

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Simulation of Growth Behavior of Sawtoothed Interface by the compression (톱니형상면의 압축에 의한 성장거동 시뮬레이션)

  • 정태훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.90-94
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    • 2002
  • In this paper, Compression in the case where dissimilar blocks are twinned variously are carried out in the condition of lubricated interface. The degree of growth is experimentally investigated. Moreover, numerical simulations are carried out by the elastic-plastic FEM for the case of the dissimilar blocks with the initial sawtooth angle of 60。. The dissimilar blocks are twinned, larger difference between material properties leads smaller growth, and the degreased interface leads smaller growth than that in the lubricated one. Furthermore, by the simulation of compression where dissimilar blocks are twinned, it is confirmed that the tendency of the general deformation pattern is very similar to the experiment.

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Welding Characteristics of Dissimilar Metal by Continuous Wave Nd:YAG Laser (CW Nd:YAG 레이제에 의한 이종금속 용접특성)

  • 유영태;신호준;송성욱
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.11
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    • pp.53-60
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    • 2004
  • Laser welding techniques have been characterised for various materials. In this paper, the laser weldability of STS304 stainless steel and Inconel 600 at dissimilar metal welds using a continuous wave Nd:YAG laser are experimentally investigated. Inconel 600 is being used in a steam generator tubing of pressurized water reactor(PWR) exposed to some corrosion. Stress corrosion cracking can occur on this material. An experimental study was conducted to determine effects of welding parameters, on eliminating or reducing the extent welding zone formation at dissimilar metal welds and to optimize those parameters that have the most influence parameters such as focus length, power, beam speed, shielding gas, and wave length of laser were tested.

Effects of Welding Conditions and Material Arrangement on Tensile Properties of Friction Stir Lap Welded of Dissimilar Al Alloy, A5J32/A5052 (A5J32/A5052 이종 알루미늄 합금 겹치기 마찰교반접합부의 인장성질에 미치는 재료배열 및 접합조건의 영향)

  • Yoon, Tae-Jin;Kang, Myung-Chang;Kang, Chung-Yun
    • Journal of Powder Materials
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    • v.20 no.4
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    • pp.302-307
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    • 2013
  • A5J32-T4 and A5052-H32 dissimilar aluminum alloy plates with thickness of 1.6 and 1.5 mm were welded by friction stir lap welding (FSLW). The FSLW were studied using different probe length tool and various welding conditions which is rotation speed of 1000, 1500 rpm and welding speed of 100 to 600 mm/min and material arrangement, respectively. The effects of plunge depth of tool and welding conditions on tensile properties and weld nugget formation. The results showed that three type nugget shapes such as hooking, void, sound have been observed with revolutionary pitch. This plunge depth and material arrangement were found to effect on the void and hooking formation, which in turn significantly influenced the mechanical properties. The maximum joint efficiency of the FSLWed plates was about 90% compared to base metal, A5052-H32 when the A5052-H32 was positioned upper plate and plunge depth was positioned at near interface between upper and lower plates.

A Study on the Prediction of Fatigue Life in Dissimilar Materials Die Considering the Heat Shrink Fit (열박음을 고려한 이종재 금형의 피로수명 예측에 관한 연구)

  • 여은구;김엽래
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.93-98
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    • 1999
  • Generally, the - life of die is limited by fatigue fracture or dimensional inaccuracy originated from wear. In this paper, to predict the fatigue life of the dissimilar materials die, the stress and stxain histories of die can be predicted by the analysis of elasto-plastic finite element neth hod and the elastic analysis of die during the process analysis of workpiece. Using heat shrink fit analysis, initial stress of the k r t die is computed. Also, the stress-life curve of die material can be obtained through experiment. With the above two facts, we propose the analysis method of predicting fatigue life in die. In the proposed model, tlz analysis of elastic-plastic finite element method for material is carried out by using ABAQUS. Surface force resulted from the contacting border of the die and workpiece is tmnsformed into the nodal force of die to implement elastic analysis. Besides, the proposed analysis model of die is applied to the one material and the dissimilar materials extrusion die.

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The optimization of processing condition of dissimilar material bonding using the 60 kHz ultrasonic transducer (60 kHz 초음파 공구 혼을 이용한 이종재료접합의 공정조건 최적화)

  • Lee, DongWook;Jeon, EuySick
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.3
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    • pp.991-996
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    • 2013
  • In this paper, the ultrasonic horn having the natural frequency with 60 [kHz] for the dissimilar material bonding of the glass and solder tried to be designed. The ultrasonic horn was designed through the relational formula including the aspect ratio of the input terminal and output terminal, length of the ultrasonic horn. The modal analysis was performed for the propriety analysis of the designed horn. The parameters and response was set through the basic experiment. The dissimilar material bonding strength analysis using the ultrasonic transducer was done. The optimal process parameters having maximum bonding strength was derived.

Mechanical and electrochemical characteristics with welding materials in robotic MIG welding of dissimilar Al alloys (이종 알루미늄 합금의 로봇 미그 용접 시 용접재료에 따른 기계적 및 전기화학적 특성 평가)

  • Kim, Seong Jong;Han, Min Su;Woo, Yong Bin
    • Corrosion Science and Technology
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    • v.12 no.5
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    • pp.245-252
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    • 2013
  • In this study, mechanical and electrochemical characteristics with welding material in MIG welded with ROBOT for dissimilar Al alloys were investigated using various experiment methods. The MIG welding by ROBOT with ER5183 and ER5556 for the 5456-H116 and 6061-T6 Al alloy were carried out. The hardness of welding zone was lower than that of base metal. In electrochemical experiment, ER5183 welding material presented excellent characteristics. The yield strength and maximum tensile strength in welding with welding material of ER5183 presented lower value than those of ER5556. The elongation and time-to-fracture showed the opposite results.

Tensile and impact toughness properties of various regions of dissimilar joints of nuclear grade steels

  • Karthick, K.;Malarvizhi, S.;Balasubramanian, V.;Krishnan, S.A.;Sasikala, G.;Albert, Shaju K.
    • Nuclear Engineering and Technology
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    • v.50 no.1
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    • pp.116-125
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    • 2018
  • Modified 9Cr-1Mo ferritic steel is a preferred material for steam generators in nuclear power plants for their creep strength and good corrosion resistance. Austenitic stainless steels, such as type 316LN, are used in the high temperature segments such as reactor pressure vessels and primary piping systems. So, the dissimilar joints between these materials are inevitable. In this investigation, dissimilar joints were fabricated by the Shielded Metal Arc Welding (SMAW) process with Inconel 82/182 filler metals. The notch tensile properties and Charpy V-notch impact toughness properties of various regions of dissimilar metal weld joints (DMWJs) were evaluated as per the standards. The microhardness distribution across the DMWJs was recorded. Microstructural features of different regions were characterized by optical and scanning electron microscopy. Inhomogeneous notch tensile properties were observed across the DMWJs. Impact toughness values of various regions of the DMWJs were slightly higher than the prescribed value. Formation of a carbon-enriched hard zone at the interface between the ferritic steel and the buttering material enhanced the notch tensile properties of the heat-affected-zone (HAZ) of P91. The complex microstructure developed at the interfaces of the DMWJs was the reason for inhomogeneous mechanical properties.

A Study on Machining Effects on Residual Stress at Dissimilar Metal Weld Region (기계가공이 이종용접부의 잔류응력에 미치는 영향에 관한 연구)

  • Lee, Kyoung-Soo;Lee, Jeong-Geun;Lee, Seong-Ho;Park, Chi-Yong;Lee, Seung-Geon;Park, Jai-Hak
    • Journal of Welding and Joining
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    • v.29 no.2
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    • pp.56-63
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    • 2011
  • his paper aimed to understand the residual stress in the dissimilar metal welds of nuclear power plant. Two kinds of residual stress were considered, which caused by welding and machining. Residual stress due to mechanical machining was measured by hole-drilling technique and x-ray diffraction method for the SA508 and F316L. Weld residual stress at dissimilar metal weld between SA508 and F316L was evaluated by FEA. Residual stress profiles were obtained for the inside surface and through thickness of welds. Machining effect was also analyzed by FEA. According to the residual stress measurement, it was observed that mechanical machining can generate tensile stress on the surface of the test material. However, FEA results showed that mechanical machining did not increase the tensile stress on the surface of weld region. Further study with more elaborate measurement and numerical analysis is required to identify the effect of machining on residual stress in the dissimilar metal weld region.