• Title/Summary/Keyword: Displacement Error

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Waviness measurement of workpiece with a Large Surface Area (대면적 공작물의 기하학적 Waviness 측정)

  • Kang D.B.;Son S.M.;Ah J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.115-118
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    • 2005
  • A workpiece with a large surface area is likely to be uneven due to form error and waviness. These geometric disturbances can cause inaccurate micro shapes to be formed when micro features are micro-grooved into the surface and cause the resulting workpiece to fail to function as desired. Thus, real-time measurement and compensation is required to guarantee the form accuracy of micro features while machining a workpiece with a large surface area. In this study, a method is suggested for real-time measurement of geometric error for the micro grooving of a large flat surface using a laser displacement sensor. The measurements are demonstrated for the workpieces with large surface areas and the experimental results show that the waviness and form error are well detected.

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Application of Terrestrial LiDAR to Monitor Unstable Blocks in Rock Slope (암반사면 위험블록 모니터링을 위한 지상 LiDAR의 활용)

  • Song, Young-Suk;Lee, Choon-Oh;Oh, Hyun-Joo;Pak, Jun-Hou
    • The Journal of Engineering Geology
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    • v.29 no.3
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    • pp.251-264
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    • 2019
  • The displacement monitoring of unstable block at the rock slope located in the Cheonbuldong valley of Seoraksan National Park was carried out using Terrestrial LiDAR. The rock slopes around Guimyeonam and Oryeon waterfall where rockfall has occurred or is expected to occur are selected as the monitoring section. The displacement monitoring of unstable block at the rock slope in the selected area was performed 5 times for about 7 months using Terrestrial LiDAR. As a result of analyzing the displacement based on the Terrestrial LiDAR scanning, the error of displacement was highly influenced by the interpolation of the obstruction section and the difference of plants growth. To minimize the external influences causing the error, the displacement of unstable block should be detected at the real scanning point. As the result of analyzing the displacement of unstable rock at the rock slope using the Terrestrial LiDAR data, the amount of displacement was very small. Because the amount of displacement was less than the range of error, it was difficult to judge the actual displacement occurred. Meanwhile, it is important to select a section without vegetation to monitor the precise displacement of unstable rock at the rock slope using Terrestrial LiDAR. Also, the PointCloud removal and the mesh model analysis in a vegetation section were the most important work to secure reliability of data.

Correcting the Elastic-modulus Error of Quartz Glass Using Digital Speckle-pattern Interferometry

  • Ziyang Song;Weixian Li;Sijin Wu;Lianxiang Yang
    • Current Optics and Photonics
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    • v.7 no.4
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    • pp.337-344
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    • 2023
  • Three-point bending is the main method for measuring the elastic modulus of a thin plate. Although various displacement transducers may be used to measure the bending, these are single-point measurements, and it is difficult to eliminate the error caused by eccentric load and shear force. Error-correction models for the elastic modulus of quartz glass using digital speckle interferometry are proposed for eccentric load and shear force. First, the positional misalignment between maximum deflection and load is analyzed, and the error caused by eccentric load is corrected. Then, the additional displacement caused by shear force at different positions of the quartz glass plate is explored. The effect of shear deformation is also corrected, by measuring two points. Since digital speckle interferometry has the advantage of full-field measurement, it can simultaneously obtain deflection data for multiple points to realize error correction. Experimental results are presented to demonstrate that the proposed model can effectively correct the measurement error of the elastic modulus.

A Study on Cable Tension Estimation Using Smartphone Built-in Accelerometer and Camera (스마트폰 내장 가속도계와 카메라를 이용한 케이블 장력 추정에 관한 연구)

  • Lee, Hyeong-Jin
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.5
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    • pp.773-782
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    • 2022
  • Estimation of cable tension through proper measurements is one of the essential tasks in evaluating the safety of cable structures. In this paper, a study on cable tension estimation using the built-in accelerometer and camera in a smartphone was conducted. For the experimental study, visual displacement measurement using a smartphone camera and acceleration measurement using a built-in accelerometer were performed in the cable-stayed bridge model. The estimated natural frequencies and transformed tensions from these measurements were compared with the theoretical values and results from the normal visual displacement method. Through comparison, it can be seen that the error between the method using the smartphone and the normal visual displacement is sufficiently small to be acceptable. It has also been shown that those errors are much smaller than the difference between the values calculated by the theoretical model. These results show that the deviation according to the type of measurement method is not large and it is rather important to use an appropriate mathematical model. In conclusion, in the case of cable tension estimation, it can be said that the visual displacement measurement and acceleration using a smartphone can be a sufficiently applicable method, just like the normal visual displacement method. It is also noteworthy that the smartphone accelerometer has a larger magnitude error and has more limitations such as high-frequency sampling instability compared to the visual displacement method, but shows almost the same performance as the visual displacement method in this cable tension estimation.

Correction of Error due to Camera Shaking when Vibration Measurement by Using Camera Image (카메라 영상을 이용한 진동 변위 측정 시 카메라 흔들림 보정 방법)

  • Jeon, Hyeong-Seop;Son, Ki-Sung;Han, Soon Woo;Park, Jong Won
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.10
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    • pp.817-824
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    • 2014
  • Accelerometer and laser vibrometers are widely used to measure vibration of structures like a building or piping. Recently, the research measuring vibration by using camera image is introduced. However, this method has a disadvantage. If camera moves by the vibration cannot measure the vibration displacement of structure. We proposed the enhanced technique for measuring vibration using camera. This paper took the experiment for correction of error due to camera shaking. We verified through an experiment. And the accuracy of the method measuring the vibration displacement by using the camera images was analyzed.

A Study on the Development of Gear Transmission Error Measurement System and Verification (기어 전달오차 계측 시스템 개발 및 검증에 관한 연구)

  • Moon, Seok-Pyo;Lee, Ju-Yeon;Moon, Sang-Gon;Kim, Su-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.12
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    • pp.136-144
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    • 2021
  • The purpose of this study was to develop and verify a precision transmission error measurement system for a gear pair. The transmission error measurement system of the gear pair was developed as a measurement unit, signal processing unit, and signal analysis unit. The angular displacement for calculating the transmission error of the gear pair was measured using an encoder. The signal amplification, interpolation, and transmission error calculation of the measured angular displacement were conducted using a field-programmable gate array (FPGA) and a real-time processor. A high-pass filter (HPF) was applied to the calculated transmission error from the real-time processor. The transmission error measurement test was conducted using a gearbox, including the master gear pair. The same test was repeated three times in the clockwise and counterclockwise directions, respectively, according to the load conditions (0 - 200 N·m). The results of the gear transmission error tests showed similar tendencies, thereby confirming the stability of the system. The measured transmission error was verified by comparing it with the transmission error analyzed using commercial software. The verification showed a slight difference in the transmission error between the methods. In a future study, the measurement and analysis method of the developed precision transmission error measurement system in this study may possibly be used for gear design.

Ultra Precision Displacement Measuring System Using the Detection of Fringe Peak Movement (간섭무늬 최대점 이동량의 감지를 이용한 초정밀 변위 측정 시스템)

  • Yi, Jong-Hoon;Kim, Soo-Hyun;Kwak, Yoon-Keun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.80-86
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    • 2001
  • This paper proposes a precision displacement measuring method of detecting fringe movement of interferograms with a nanometric resolution. It is well known that the laser interferometer plays a useful and essential role in scientific and industrial application, but they have such error sources as an unequal gain of detectors, imbalanced beams, and lack of quadrature. These error sources degrade the accuracy of the interferometer. However, the fringe movement of interferograms has little relation with these error sources. In order to investigate performance of the proposed method. analysis and simulation were executed over random noise and wavefront distorion. Results of the simulation show that the proposed method is robust against these errors. Experiment was implemented to verify this method.

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Sensor Structure and Signal Processing System for Precision Optical Displacement Measurement (초정밀 광학식 변위 측정을 위한 센서 구호 밀 신호 처리 시스템)

  • O, Se-Baek;Kim, Gyeong-Chan;Kim, Su-Hyeon;Gwak, Yun-Geun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.40-47
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    • 2001
  • Optical measurement methods make it possible to detect object displacements with high resolution and noncontact measurements. Also, they are very robust against EMI noises and have long operation range. An optical triangulation sensor is one of widely used displacement measurement sensors for its sub-micron resolution, fast response, simple structure, and low cost. However. there are several errors caused by inclinations of a surface. speckle effects, power fluctuations of light sources, and noises of detectors. In this paper, in order to minimize error effects, we performed error analysis and proposed a new structure. Then, we setup a new modeling method and verify it through simulations and experiments. Based on the new model. we propose a new sensor structure and establish design criteria. Finally, we design a signal processing system to overcome a resolution-limited problem of light detectors. The resolution of the proposed system is 0.2${\mu}{\textrm}{m}$ in 5mm operating range.

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Establishment of National Standard System for 20.000 A Current Transformer (20,000 A 전류변성기 국가표준 시스템 구축)

  • Jung, Jae-Kap;Lee, Sang-Hwa;Kang, Jean-Hong;Kim, Myung-Soo;Kim, Yoon-Hyoung;Han, Sang-Gil;Han, Sang-Ok
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.57 no.1
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    • pp.6-13
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    • 2008
  • National standard system for calibrating current transformer(CT) up to primary current of 20,000A have been established. The system consists of 20,000 A AC high current source, CT comparator, standard CT, CT under test and CT burden. An AC high current is applied tn the primary windings of both the standard CT and the CT under test, and then the CT comparator measures the ratio error and the phase displacement by comparing the secondary currents of the two transformers. As a validity check for 20,000 A CT calibration system, the comparison with the two national standard institutes(NMIs) has been performed using same CTs. The comparison results of the CTs are consistent with those measured at two NMIs within 0.004 % for ratio error and 0.1 min for phase displacement in the primary current ranges of Ip = 10 - 20,000 A with a secondary current of Is = 5 A.