• 제목/요약/키워드: Displacement Compensation

검색결과 129건 처리시간 0.025초

윤활유 종류에 따른 주축 열변위의 특성 평가 (Characteristics Evaluation of Spindle Thermal Displacement with kinds of Lubrication Oil)

  • 강순준;이갑조;김종관
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.93-98
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    • 2003
  • High speed precision machines have been introduced to the CNC industry in order to improve productivity, shorten the appointed date of delivery and reduce the prime cost. High speed machines have more functions then general machines, and they were proved in performance. The production and sales of the high speed machines have been increased not only in domestic market but also all over the world. Accordingly, machines are faster, there are lots of problems to be solved. One of the most difficult problems is the thermal displacement on the main spindle due to generated heat while the spindle is rotated in high speed. Since the thermal displacement directly effects the quality of the machined parts, utmost efforts to minimize the thermal displacement have to be given from the beginning of designing machines. In practice, variety of methods are attempted and practiced to minimize the thermal displacement such as design of symmetrical frame, adoption of high speed bearings, application of compensation system using non-contact sensor and use of forced circulating lubrication system with oil cooler. Even if these variable methods have been practically used in the industrial field, generated heat has not been Perfectly Prevented lienee, in this paper, the characteristics of thermal displacement were investigated when several kinds of oil were tested for a high speed machine with forced circulating lubrication system within the same atmosphere and under the same conditions.

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윤활유 종류에 따른 주축 열변위의 특성 평가 (Characteristics Evaluation of Spindle Thermal Displacement with kinds of Lubrication Oil)

  • 강순준;이갑조;김종관
    • 한국공작기계학회논문집
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    • 제13권2호
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    • pp.47-53
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    • 2004
  • High speed precision machines have been introduced to the CNC industry in order to improve productivity, shorten the appointed date of delivery and reduce the prime cost. High speed machines have more functions then general machines, and they were proved in performance. The production and sales of the high speed machines have been increased not only in domestic market but also all over the world. Accordingly, machines are faster, there are lots of problems to be solved. One of the most difficult problems is the thermal displacement on the main spindle due to generated heat while the spindle is rotated in high speed. Since the thermal displacement directly effects the quality of the machined parts, utmost efforts to minimize the thermal displacement have to be given from the beginning of designing machines. In practice, variety of methods are attempted and practiced to minimize the thermal displacement such as design of symmetrical frame, adoption of high speed bearings, application of compensation system using non-contact sensor and use of forced circulating lubrication system with oil cooler. Even if these variable methods have been practically used in the industrial field, generated heat has not been perfectly prevented. Hence, in this paper, the characteristics of thermal displacement were investigated when several kinds of oil were tested for a high speed machine with forced circulating lubrication system within the same atmosphere and under the same conditions.

테이블 방법을 이용한 절대위치 검출기에 대한 개선된 위상 오차 보상 (An Improved Phase Error Compensation for an Absolute Position Detector using Table Method)

  • 안기호;김시현;양윤기;이창수
    • 제어로봇시스템학회논문지
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    • 제16권10호
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    • pp.975-981
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    • 2010
  • Existing error compensation method of industrial electronic absolute displacement detector only depends on skilled engineers. This paper proposes a new table method in order to automatize error compensation. An waveform changes according to the parallel resistance for each pole were tabularized and four waveforms were superimposed to minimize total phase error. These process was verified using simulink. As a result of applying proposed method to the real sensor, peak to peak error was reduced from $3.428^{\circ}$ to $0.879^{\circ}$. In this case, compensation resistance is $4.7k\Omega$ in B pole and $20k\Omega$ in C pole. This compensation rate is comparable to skilled engineers, and it takes 0.8 second which is far shorter than 15 minutes when expert does.

측방향 움직임 보상을 이용한 초음파 의료용 변형률 영상의 화질개선 (Improvement of Medical Ultrasound Strain Image Using Lateral Motion Compensation)

  • 박명기;권성재;정목근
    • 한국음향학회지
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    • 제30권5호
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    • pp.239-248
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    • 2011
  • 초음파 의료용 변형률 영상에서 화질을 향상시키기 위해서는 정확한 변위를 계산하여야 한다. 본 논문에서는 2차원 방향의 움직임에 의한 변위를 구할 때 1차원 변위 계산법을 적용하기 위하여 초음파 신호의 축방향 변위와 측방향 변위를 분리하여 계산하였다. 측방향 변위를 계산하기 위하여, 측방향으로 정렬된 1차원 신호를 해석 신호 (analytic signal)로 변환한 뒤 상호상관방법을 이용하였다. 제안한 측방향 변위계산 알고리즘을 이용하여 구한 측방향 변위로 측방향 움직임을 보상한 뒤에, 다시 축방향 변위를 구하여 변형률 영상을 얻었다. 제안한 방법으로 얻은 변형률 영상은, 기존의 축방향 변위만 계산하여 얻은 변형률 영상에 비해 신호 대 잡음비와 명암대비 대 잡음비에서 향상됨을 팬텀과 인체 데이터를 이용한 실험을 통해 확인하였다.

정전용량형 변위 센서 신호 처리 회로 개발 및 성능 평가 (Development of a Signal Conditioning Circuit for Capacitive Displacement Sensors and Performance Evaluation)

  • 김종안;김재완;엄태봉;강주식
    • 한국정밀공학회지
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    • 제24권9호
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    • pp.60-67
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    • 2007
  • A signal conditioning circuit for capacitive displacement sensors was developed using a high frequency modulation/demodulation method, and its performance was evaluated. Since capacitive displacement sensors can achieve high resolution and linearity, they have been widely used as precision sensors within the range of several hundred micrometers. However, they inherently have a limitation in low frequency range and some nonlinearity characteristics and so a specially designed signal conditioning circuit is needed to handle these properties. The developed signal processing circuit consists of three parts: linearization, modulation/demodulation, and nonlinearity compensation. Each part was constructed discretely using several IC chips and passive elements. An evaluation system for precision displacement sensors was developed using a laser interferometer, a precision stage, and a PID position controller. The signal processing circuit was tested using the evaluation system in the respect of resolution, repeatability, linearity, and so on. From the experimental results, we know that a highly linear voltage output can be obtained successfully, which is proportional to displacement and the nonlinearity of output is less than 0.02% of full range. However, in the future, further investigation is required to reduce noise level and phase delay due to a low-pass filter. The evaluation system also can be applied effectively to calibration and evaluation of precision sensors and stages.

DFNN을 이용한 헤테로다인 레이저 간섭계의 적응형 오차 보정 (Adaptive Error Compensation of Heterodyne Laser Interferometer using DFNN)

  • 허건행;이우람;유관호
    • 전기학회논문지
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    • 제57권6호
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    • pp.1042-1047
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    • 2008
  • As an ultra-precision measurement system the heterodyne laser interferometer plays an important role in semiconductor industry. However the errors of environment and nonlinearity which are caused by air refraction and frequency-mixing separately reduce the accuracy of displacement measurement. In this paper we propose a DFNN(data fusion and neural network) method for error compensation. As a hybrid method of data fusion and neural network, DFNN method reduces the environmental and nonlinear error simultaneously. The effectiveness of the proposed error compensation method is proved through experimental results.

추가 이동 질량을 이용한 선형 모터용 반발력 보상 기구 (A Passive Reaction Force Compensation Mechanism for a Linear Motor Motion Stage using an Additional Movable Mass)

  • 응웬덕칸;안형준
    • 한국정밀공학회지
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    • 제31권10호
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    • pp.929-934
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    • 2014
  • Reaction force compensation (RFC) mechanism can relieve the vibration of base system caused by acceleration and deceleration of mover. In this paper, we propose a new passive RFC mechanism with a movable additional mass to reduce vibration of the system base as well as displacement of the magnet track. First, equation of motion for the new passive RFC mechanism is derived and simulated to tune design parameters such as masses and spring coefficients. Simulation results show that the vibration of the system base of the stage with the new RFC mechanism.

Hysterersis Compensation in SMA Actuators Through Numerical Inverse Preisach Model Implementation

  • Kha, Nguyen-Bao;Ahn, Kyoung-Kwan
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2005년도 ICCAS
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    • pp.2048-2053
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    • 2005
  • The aim of this paper is to compensate hysteresis phenomena in Shape Memory Alloy (SMA) actuators by using numerical inverse Preisach model. This is used to design a controller that correct hysteresis effects and improve accuracy for the displacement of SMA actuators. Firstly, hysteresis is identified by numerical Preisach model implementation. The geometrical interpretation from first order transition curves is used for hysteresis modeling. Secondly, the inverse Preisach model is formulated and incorporated in open-loop control system in order to obtain desired input-output relationship with hysteresis reducing. The experimental results for hysteresis compensation by using this method are also shown in this paper.

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불나사 열변형에 따른 가공정밀도 개선에 관한 연구

  • 조규재;홍성오;전언찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.278-282
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    • 1997
  • Thermal expension of the ball screw in semi-closed loop type CNC Lathe directly introduces positioning error along the travel axis. In this paper the thermal displacement of the ball screw is estimated by using macro variabie. The estimated dispacement of the ball screw are given to the NC in the form of pitch error compensation data into time interval. The thermal behaviour of the ball screw of the CNC Lasthe under the constant driving conditions was measured to examine the effectiveness of this compensation method. The results showed that thermal displacment of the ball screw were the positioning accuracy could be maintained to better then 6 .mu.m while using this compensation.

The Study of Error Compensation for Repeatability Improvement of Precision Positioning System

  • Lee, Woogeun;Changsoo Han;Park, Hyeunseok;Lee, Kyeyoung
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.66.6-66
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    • 2001
  • In this paper, we studied the error compensation using an error budget method for repeatability improvement of the precision positioning system. The precision positioning system is developed for micro-pressing machine. We performed the force and displacement analysis about parts of the system. Proposed system determines the position and orientation of the materials manufactured by micro-pressing machine. It is consisted of x-y-z linear stages setting the position, and the gripper system setting the orientation. We executed kinematic and dynamic modeling of the whole precision positioning system. By generalizing the design variables, precision positioning system has the flexibility of material dimension. As we tried an error compensation using ...

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