• Tribology and Lubricants
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• v.30 no.4
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• pp.240-245
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• 2014

Low alloy heat resistant brake disk and sintered brake pad are applied to mechanical brake system for the speed-up of urban rapid transit. In this research, we analyzed how the frictional characteristics between brake disk and pad are influenced by the disk mass. At a high disk mass, the friction stability was the lower value as a result of the lack of tribofilm formation at the disk surface. Wear rates of friction materials showed the higher value at a low disk mass and wear rates of 10 mm and 15 mm showed the similar level. Average friction coefficient was the lower value at the 10 mm disk thickness and range of variation of average friction coefficient was also the smaller value at the 10 mm disk thickness. However, there were no significant changes in the friction coefficients under any of test conditions. Surface roughness of a disk showed the highest value at the 5 mm disk and surface roughnesses of 10 mm and 15 mm showed the similar level. As a result, friction characteristics of disk mass influenced the friction stability, as well as the wear rate of friction pad and disk, but not the friction coefficient.

• Tribology and Lubricants
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• v.22 no.3
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• pp.149-154
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• 2006

This paper presents the braking friction and wears on the rubbing surfaces of a friction pad-disk brake. In this study, four friction disk specimens are sampled from unused and used disks in which are taken from the disk brake system when the friction induced vibration and noise problems have been occurred during a braking period at a running period of 10,000 km, 20,000 km, and 30,000 km in random. The experimental results indicate that the tribological characteristics of an unused disk brake shows equal and stable as a friction coefficient and temperature distributions during a braking friction/wear test period including a total friction mode from the start to running periods. But the used disk brake shows unstable and uneven friction modes between an outside and inside rubbing surfaces of a disk brake in terms of a friction coefficient and wears. This may lead to a friction induced friction vibration and noise problems of a used disk brake.

• Tribology and Lubricants
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• v.28 no.3
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• pp.112-116
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• 2012

wet-type multiple disk brakes are very important parts of turning decelerator for deck crane, because they are advanced in durability and braking power, and can be designed compactly. Thus, we designed and made wet-type multiple disk brakes of turning decelerator for deck crane to be localization of these imported all. In this study, wet multiple disk brakes were made a comparative test with the 2 types materials of friction disk by the SAE No.2 dynamometer. The friction characteristics were measured and analyzed to decide a suitable material as wear depth of friction disk and dynamic and static friction coefficient.

• Tribology and Lubricants
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• v.25 no.6
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• pp.381-386
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• 2009

In general, a brake system of axle for heavy duty machine as a wheel excavator makes use of wettype multiple disk brakes. These disk bakes are very important parts of heavy duty machine because they are dvanced in durability and braking power, and can be designed compactly. Thus, we adesigned and made wettype multiple disk brakes of axle for the wheel excavator to be localization of these imported all. In this study, wet multiple disk brakes were made a comparative test with the 3 types materials of friction disk by the SAE No.2 dynamometer. The friction characteristics were measured and analyzed to decide a suitable material as wear depth of friction disk and dynamic and static friction coefficient on temperature of oil and applied pressure.

• Tribology and Lubricants
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• v.14 no.1
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• pp.45-53
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• 1998

Friction and wear test for two kinds of Cu-based sintered metallic friction material against cast iron disk was carried out by plate-on-disk type friction and wear tester to investigate the friction and wear characteristics of brake system in severe condition. In this experimental study, the counter specimen was cast iron which is being used generally in brakes of heavy duty equipments. Test friction materials were A type which was manufactured by foreign company and B type by domestic company. Friction coefficient and wear volume were measured and compared with each other. The experiment was performed under room temperature. The worn surface of cast iron disk and friction material were observed by scanning electron microscope. The temperature of surface of disk was measured continuously by the non-contacting thermometer. It was found that A type friction material had stable friction coefficient over the wide range of sliding condition, but B type friction material had unstable friction coefficient and lower value of 0.2 under the severe sliding condition.

• Tribology and Lubricants
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• v.29 no.1
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• pp.19-26
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• 2013

Cu-matrix sintered brake pads and low-alloy heat-resistant steel are commonly applied to basic brake systems in high-energy moving machines. In this research, we analyzed the tribological characteristics to determine the influence of the air velocity between the disk and pad. At a low brake pressure with airflow, the friction stability was decreased as a result of the lack of tribofilm formation at the disk surface. However, there were no significant changes in the friction coefficient under any of the test conditions. The wear rates of the friction materials were decreased with an increase in the airflow velocity. As a result, the airflow velocity influenced the friction stability, as well as the wear rate of the friction materials and disk, but not the friction coefficient.

• Proceedings of the KSR Conference
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• 2004.10a
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• pp.472-476
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• 2004

In this study, we investigate the change characteristic of friction coefficient of disk brake lining for rolling stock according to disk type, The actual brake tests were carried out under constant brake force and operating sequence by using dynamo-tester. Test results showed that instant friction coefficient was higher in the case of devided disk type rather than single body disk type, Also, averge friction coefficient was appeared similer to the above result. It is thought that ,in the case of devided disk type, friction resistance was increased due to the gap between both side of half disk.

• Proceedings of the KSR Conference
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• 2008.11b
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• pp.1761-1765
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• 2008

In the braking of a railroad car, mechanical brake systems using wheel tread and brake disk are applied as well as electrical brake systems by regenerator and rheostat. It is very important to consider the frictional characteristic because kinetic energy of the vehicle is dissipated as converted thermal energy through friction between disk and brake pad during disk braking. A friction coefficient and wear characteristic are decided from the interrelationship of disk and friction material in the disk brake system. Lab-scale dynamometer test on developed brake disk materials for increasing heat resistance was performed in this study. Each candidate material was tested at various braking speeds and pressures and we obtained the friction coefficient and wear characteristic. And we executed comparative evaluation of the result from the test.

• Tribology and Lubricants
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• v.17 no.6
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• pp.459-466
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• 2001

In this study, the effects of oxide layer formed on the contact parts of TiN coated ball and steel disk on friction characteristics in various sliding conditions were investigated. AISI52100 steel ball was used for the substrate of coated ball specimens, which were prepared by depositing TiN coating with 1(m in coating thickness. AISI1045 steel was used for the disk type counter-body. To investigate the effect of oxide layer on the contact parts of two materials, the tests were performed both in air for forming oxide layer on the contact parts and in nitrogen environment to avoid oxidation. From the test results, the frictional characteristic between the two materials was predominated by iron oxide layer that formed on wear tract of counter-body and this layer caused friction transition and high friction. And the adhesive wear occurred from steel disk to TiN coated ball caused the formation of oxide layer on counter parts between the two materials.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.23 no.5
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• pp.423-430
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• 2013

The characteristics of friction noise due to the friction-velocity curve is experimentally investigated through the pin-on-disk setup. The rotation speed of the disk is controlled in order to produce the sliding speed variation. Then, the friction coefficient and the corresponding friction noise are simultaneously measured with respect to the sliding speed between the steel disk and aluminum pin. The experimental results show that the negative friction-velocity slope is essential in generating friction noise.