• 제목/요약/키워드: Direct metal laser sintering

검색결과 31건 처리시간 0.022초

Direct metal laser sintering 방식을 이용하여 제작한 다양한 고정성 보철물 수복 증례 (Fixed prostheses fabricated by direct metal laser sintering system: case report)

  • 백주원;신수연
    • 구강회복응용과학지
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    • 제32권3호
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    • pp.246-254
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    • 2016
  • Direct metal laser sintering (DMLS) 방식은 3D 프린팅 중 한 방식으로, 재료를 쌓아가면서 레이저를 이용하여 선택적으로 sintering하는 방식이다. 이는 주조 방식에서 문제되는 결손과 뒤틀림을 방지할 수 있으며 절삭 가공 방식으로 제작하기 어려운 복잡한 구조물을 제작할 수 있다. 본 증례들은 DMLS 방식을 이용하여 지대치 간 길이가 긴 고정성 보철물, 포스트 등 다양한 고정성 보철물을 제작하여 수복하였고, 주기적인 관찰 결과 심미적, 기능적으로 만족할만한 결과를 얻었기에 이를 보고하는 바이다.

Densification Kinetics of Steel Powders during Direct Laser Sintering

  • Simchi, Abdolreza;Petzoldt, Frank
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.250-251
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    • 2006
  • It is known that powder characteristics including particle size and distribution, particle shape, and chemical composition are important parameters which influence direct laser sintering of metal powders. In this paper, we introduce a first order kinetics model for densification of steel powders during laser sintering. A densification coefficient (K) is defined which express the potential of different powders to be laser-sintered to a high density dependent on their particle characteristics.

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Direct Metal Laser Sintering-New Possibilities in Biomedical Part Manufacturing

  • Kotila, Juha;Syvanen, Tatu;Hanninen, Jouni;Latikka, Maria;Nyrhila, Olli
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.248-249
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    • 2006
  • Direct Metal Laser Sintering (DMLS) has been utilized for prototype manufacturing of functional metal components for years now. During this period the surface quality, mechanical properties, detail resolution and easiness of the process have been improved to the level suitable for direct production of complex metallic components for various applications. The paper will present the latest DMLS technology utilizing EOSINT M270 laser sintering machine and EOSTYLE support generation software for direct and rapid production of complex shaped metallic components for various purposes. The focus of the presentation will be in rapid manufacturing of customized biomedical implants and surgical devices of the latest stainless steel, titanium and cobalt-chromium-molybdenum alloys. In addition to biomedical applications, other application areas where complex metallic parts with stringent requirements are being needed will be presented.

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금속 밀링과 직접 금속 레이저 소결 방식으로 제작한 3본 코발트-크롬 구조물의 변연 및 내부 적합도 비교 평가 (Comparative evaluation of marginal and internal fit of three-unit Co-Cr frameworks fabricated by metal milling and direct metal laser sintering methods)

  • 안재석;이정환
    • 대한치과기공학회지
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    • 제42권2호
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    • pp.81-89
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    • 2020
  • Purpose: This in vitro study was conducted to evaluate the marginal and internal fit of three-unit Co-Cr frameworks fabricated by computer-aided metal milling and direct metal laser sintering(DMLS) systems in comparison to conventional casting method. Methods: Three-unit Co-Cr frameworks were fabricated by conventional wax up with casting(CWC), computer-aided metal milling(MM) and direct metal laser sintering(DMLS)(n=10 each). The marginal and internal fit of specimens were examined using a light-body silicone impression material. The thickness of light-body silicone was measured at eight reference points each, divided in the mesio distal and bucco lingual directions. All measurements were conducted by a stereomicroscope. Digital photos were taken at 150× magnification and then analyzed using a measurement software. The Kruskal-Wallis test and Bonferroni correction were used for analyzing the results. Results: The mean(SD) is ㎛ for fabrication methods, the mean marginal fit were recorded respectively, DMLS 39(27), followed by CWC 63(38), MM 220(128). and the mean internal fit CWC 95(47), DMLS 116(49), MM 210(152). In addition, the largest gap was found in the occlusal surface area among the internal measurement areas of all groups. Conclusion: As a result, the direct metal laser sintering method showed better marginal and internal fit than the metal milling method. The marginal and internal fit were statistically different according to the three fabrication methods(p<0.001). Except the MM group, the marginal fit of the CWC and DMLS groups was below the clinical standard of 120 ㎛. Based on the results of this study, it can be applied to clinical use in the future.

DMLS (Direct Metal Laser Sintering) 기술을 이용한 가철성 국소의치 수리 증례 (DMLS (Direct Metal Laser Sintering) denture repair technique for a removable partial denture: A case report)

  • 장은선;장근원;변재준;공대룡;송주헌;이경제
    • 대한치과보철학회지
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    • 제58권3호
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    • pp.251-256
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    • 2020
  • 최근 치과 분야에서 디지털 기술의 발전으로 DMLS (Direct Metal Laser Sintering) 기술을 사용하여 의치의 금속구조물 제작이 가능하다. 이 방법에서 인상은 구강 스캔이나 모델 스캔으로 대체 할 수 있으며, 기존 주조 소환 방법에서 왁스 패턴은 CAD 소프트웨어에서 설계되고, 설계된 STL (standard template library) 파일을 DMLS 기법을 통해 국소의치의 최종 구성 요소를 제작할 수 있다. 치과 분야에서 디지털 기술 이용의 장점은 적합도와 정확성에 있다. 본 증례에서 지지 및 간접 유지 역할을 하는 교합면 레스트의 파절이 발생한 환자에서 DMLS 기술과 레이저 용접 기술을 사용하여 국소의치를 수리하였으며, 기능적, 심미적으로 만족스러운 결과를 보였다.

DMLS 적층제조의 치수 특성에 관한 연구 (Study on the Dimensional Characteristics of the Direct Metal Laser Sintering in Additive Manufacturing Process)

  • 정명휘;공정리;김해지
    • 한국기계가공학회지
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    • 제21권7호
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    • pp.1-9
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    • 2022
  • Peeling and dimensional deformation that occur during a manufacturing process are accompanied by an increase in the manufacturing cost and production time caused by manufacturing defects. In order to solve this problem, it is essential to predict risk factors at the design stage through computational analysis of the additive manufacturing process and to control shape distortion due to residual stress. In this study, the dimensional characteristics were improved by applying the distortion compensation design through computational analysis to minimize the distortion occurring in the DMLS(Direct Metal Laser Sintering) method of the metal additive manufacturing process.

DMLS와 NC복합가공기의 실용성 검토 (Analysis on the practicality and manufacture by DMLS and NC Multiple machines)

  • 문영대
    • Design & Manufacturing
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    • 제9권3호
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    • pp.34-40
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    • 2015
  • In the study, Three-dimensional drawing parts for conformal cooling circuit cavity & core and their 3D Metal parts using DMLS(Direct MetalLaser Sintering) and NC integrated machining center were showned. For conformal cooling circuit cavity and core parts, I discussed its practicality to DMLS multiple machinins process introducing general manufacturing process and comparing with them.

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직접식 조형법의 금속 분말 적층부 소결에 관한 연구 (Numerical Analysis for Sintering of Metal Powder Layers of the Direct Metal Prototyping)

  • 손현기;양동열
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.552-556
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    • 1997
  • The Direct Metal Prototyping(DMP), one of the rapid prototyping technologies, allows the manufacturing of three-dimensional metallic parts using metal powders directly from the CAD data. Laser power and scanning speed are the most important variables of the process. The objective of this study is to obtain the design data for laser power and scanning speed to bond metal powders effectively using the finite element method. To obtain the design values, a numerical analysis considering two-dimensional heat transfer during the sintering of metal powder layers of the process was performed. The laser beam has been modeled to have directionality in its heat flux distribution, i. e., in the scanning direction a Gaussian beam mode distribution has been assumed and in the thickness direction a square beam mode distribution. The three-dimensional irregular distribution of metal powders of the powder layer is idealized as two-dimensional distribution in which metal powders are located regularly and periodically on the plate. In this study the design values of laser power vs scanning speed have been obtained. Temperature distribution and temperature variation of the powder layers with respect to time have been predicted. The commputed dsign data will be useful in determining the initial conditions of the process.

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부분 설절제술을 받은 환자에서의 연마면 인상 및 Direct Metal Laser Sintering 을 이용한 총의치 제작 증례 (Complete denture making in a patient of partial glossectomy using polished surface impression taking and direct metal laser sintering method: A case report)

  • 정연욱;이경제;김희중
    • 대한치과보철학회지
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    • 제57권4호
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    • pp.350-355
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    • 2019
  • 성공적인 총의치를 위해서는 유지, 안정, 지지 세가지 요소가 필수적으로 요구된다. 또한 심한 치조제의 흡수나 수술에 의한 반흔으로 인해 하악 설측변연 형성이 어려운 총의치 제작시에는 무교두 치아배열, 연마면 인상, 무게 보강 내부금속 삽입, 의치 접착 크림의 사용 등의 다양한 고려사항이 필요하다. 본 환자의 경우 심한 치주염으로 심하게 골흡수가 된 무치악 치조제를 가졌고, 또한 설암으로 인한 설절제술로 인해 연조직의 문제를 가진 환자이다. 부가적인 유지와 안정을 얻기 위해 연마면 인상과 내부 보강 금속구조물의 삽입 그리고 최소 가압 인상 등의 방법을 적용하여 보다 나은 임상적 결과를 나타내었다. 또한 원하는 3차원적 형태를 정확하게 부여하고 제작시 복잡한 기공과정을 줄인 금속 구조물을 제작하기 위해 최소 가압 인상 채득과 Direct metal laser sintering이 사용되었다.