• 제목/요약/키워드: Direct joining

검색결과 109건 처리시간 0.031초

콘크리트 교량 바닥판 신구접합부의 시공방안에 관한 연구 (A Study on Construction Method for Joints between Old and New Concrete Deck Slabs)

  • 백낙승;최영철;차수원;오병환
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2005년도 추계 학술발표회 제17권2호
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    • pp.363-366
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    • 2005
  • When widening or repairing concrete deck slab, there is a joint inevitably. However, joining-construction method have following problem, that is the additional stress in existing part of bridge resulting from the specific process of joining-construction and the difference of amount of shrinkage between new and existing bridge. On this study, compared shrinkage stress of the direct joining construction method with the indirect joining construction method, and concluded the proper substitution rate of expansion cement. The rate of replacement was proper at $10\%$. but more than $15\%$, concrete had excessive expansion and weeker compressive strength. The time of placing closure concrete, considering the shinkage stresses and creep, was suitable in $45\~60$ days after placing the new concrete deck slab.

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미세접합을 위한 전자빔 용접장치의 개조 (Modification of Electron beam welding system for Micro joining)

  • 서정;이제훈;김정오;강희신
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 추계학술발표대회 개요집
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    • pp.24-26
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    • 2003
  • In this study EB(Electron Beam) welder was modified to apply EB welder to micro-joining with solder ball and Pt wire. The power and beam current of EB welder is 6kW, 100mA and the minimum current was 1mA. The minimum current of EB welder was modified to decrease the amount of beam current to 0.0lmA and the monitoring system to observe materials was made up. The control system and CAD/CAM software for e-beam direct writing was developed and the deflection beam was controlled without moving workpieces. the possibility of applying EB welder to micro-joining with solder ball and Pt wire was studied through this experiments.

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마그네슘합금과 철강 이종소재의 레이저 브레이징 특성에 미치는 도금층의 영향 (Effects of the Types of Coating on the Laser Brazing Characteristics of Dissimilar Joints between Mg Alloy and Steel Sheet)

  • 이목영;김숙환
    • Journal of Welding and Joining
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    • 제31권4호
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    • pp.7-12
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    • 2013
  • The dissimilar welding between magnesium alloy and steel sheet was required in automobile industry to increase the strength of the dissimilar joints. Laser brazing is one of the good joining processes for Mgsteel dissimilar joint. In this study, the effect of coating materials was evaluated on the laser brazing for the dissimilar joint between AZ31 and coated steels such as Zn, Sn and Ni. Diode direct laser was used to braze the lap-edge joint with Mg600 filler wire and Superior #21 flux. The wettability was best on Zn coated steel. The interlayer was formed at the interface between brazement and steel for all coating materials. The strengths of brazed specimen were 146.5N/mm, 204.6N/mm and 101.6N/mm for Zn, Sn and Ni coated steel respectively.

자동차 차체용 AHSS 소재에 대한 펄스 GMA 용접성 평가 (Pulse GMA weldability of AHSS for Automobile body)

  • 소우주;김동철;강문진;이세헌
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.31-31
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    • 2009
  • 최근 전세계적으로 유가상승 및 환경에 대한 관심이 증대되면서 자동차 업계에서는 차량 경량화를 통한 연비향상에 대한 연구가 활발히 진행되고 있다. 대표적인 기술개발 사례로서 초경량 철강 차체의 개발을 들 수 있다. 이는 고장력강을 적용함으로써 강성을 증대시킴과 동시에 두께감소에 의한 경량화를 이루고자 추진되고 있다. 하지만 고장력강은 자체의 높은 강성을 지니고 있는 반면, 일반 강종에 비해서 스프링백이 크고 용접성도 많이 떨어지는 제약을 안고 있다. 아크 용접법 중 하나인 AC pulse MIG 용접은 DCEP (direct current electrode positive) 와 DCEN (direct current electrode positive) 구간이 주기적으로 반복하는 용접법으로 스패터 발생이 거의 없으며 특히 갭 접합성이 우수하여 자동차 차체 조립공정에 적용되고 있다. 본 연구에서는 자동차 차체용 AHSS 소재의 겹치기 용접 실험을 통해 실제 생산라인에서 용접 이음부에 발생되는 갭에 대해 강건한 용접 공정 조건을 제시하였다. 먼저 고속카메라 촬영을 통해 AC pulse MIG 용접에서 EN ratio 변화에 따른 와이어 용융현상을 분석 하였으며 단면마크로, 인장시험, 인장 파단면 분석을 통해 겹치기 용접에서 0~2mm 사이의 갭 발생에 강건한 용접 조선을 제시하였다.

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유한요소법을 이용한 레이저 표면경화처리 공정변수의 민감도 해석 (Sensitivity Analysis of Processing Parameters for the Laser Surface Hardening Treatment by Using the Finite Element Method)

  • 이세환;양영수
    • Journal of Welding and Joining
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    • 제19권2호
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    • pp.228-234
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    • 2001
  • A methodology is developed and used to evaluate the response sensitivity of the thermal systems to variations in their design parameters. Technique for computing the sensitivity of temperature distributions to changes in processing parameters needed to decide the more effective laser input parameters for laser surface hardening treatment is considered. In this study, a state equation governing the heat flow in laser surface treatment is analyzed using a three-dimensional finite element method and sensitivity data of the processing parameter obtained using a direct differentiation method is applied to the sensitivity analysis. The interesting processing parameters are taken as the laser scan velocity and laser beam radius ( $r_{ b}$), and the sensitivities of the temperature T versus v and $r_{b}$ are analyzed. These sensitivity results are obtained with another parameters fixed. To verify the numerical analysis results, hardened layer dimensions (width and depth) of the numerical analysis are compared with the experimental ones.nes.

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샤시 프레임에 용접한 스트러트 접합부의 설계 민감도 해석 (Design Sensitivity Analysis of Welded Strut Joints on Vehicle Chassis Frame)

  • 김동우;양성모;김형우;배대성
    • Journal of Welding and Joining
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    • 제16권3호
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    • pp.141-147
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    • 1998
  • Design sensitivity analysis of a vehicle system is an essential tool for design optimization and trade-off studies. Most optimization algorithms require the derivatives of cost and constraint function with respect to design in order to calculate the next improved design. This paper presents an efficient algorithm application for the design sensitivity analysis, using the direct differentiation method. A mounting area of suspension that welded on chassis frame is analyzed to show the validity and the efficiency of the proposed method. A mounting area of suspension that welded on chassis frame is analyzed to show the validity and the efficiency of the proposed method.

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Spin-on Glass를 이용한 실리콘과 유리의 저온 접합 공정 (Low Temperature Bonding Process of Silicon and Glass using Spin-on Glass)

  • 이재학;유중돈
    • Journal of Welding and Joining
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    • 제23권6호
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    • pp.77-86
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    • 2005
  • Low temperature bonding of the silicon and glass using the Spin-on Glass (SOG) has been conducted experimentally to figure out the effects of the SOG solution composition and process variables on bond strength using the Design of Experiment method. In order to achieve the high quality bond interface without rack, sufficient reaction time of the optimal SOG solution composition is needed along with proper pressure and annealing temperature. The shear strength under the optimal SOG solution composition and process condition was higher than that of conventional anodic bonding and similar to that of wafer direct bonding.

친환경 자동차산업의 용사(Thermal spray)에 대한 최신 연구동향 (Recent Study of Thermal Spray for Green Automotive Industry)

  • 유호천
    • Journal of Welding and Joining
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    • 제32권3호
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    • pp.43-52
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    • 2014
  • Recent developing tendency of thermal spray for green automotive industry are studied by searching of NDSL, KIPRIS, ScienceDirect and so on. Spraying techniques such as plasma spray, microwave treatment, dry-ice blasting, HVOF thermal spray, cold spraying, aerosol deposition are introduced, further more spraying materials such as nano particles, intermetallic compound, TiAlN, TiC, Si-Al alloys are investigated.

용접방법에 따른 오버레이 용접기술의 연구동향 (Recent Study of Overlay Welding on Welding methods)

  • 유호천
    • Journal of Welding and Joining
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    • 제31권1호
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    • pp.11-20
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    • 2013
  • Recent developing tendency of overlay welding on welding methods are studied by searching of NDSL, ScienceDirect and KIPRIS. PTA, Laser cladding, SMAW, GTAW, GMAW, SAW and ESW are selected as welding methods. Development and improvement of various new overlay welding processes and technology are introduced, especially PTA and Laser cladding in abroad overlay welding technology are activated substantially.