Journal of Welding and Joining

The Korean Welding and Joining Society (대한용접접합학회)
권호 표지
DOI QR코드

DOI QR Code

Recent Study of Thermal Spray for Green Automotive Industry

친환경 자동차산업의 용사(Thermal spray)에 대한 최신 연구동향

  • 유호천 (한국과학기술정보연구원 ReSEAT 프로그램)
  • Received : 2013.12.02
  • Accepted : 2014.04.22
  • Published : 2014.06.30
Download PDF
⟨ Previous Next ⟩

Abstract

Recent developing tendency of thermal spray for green automotive industry are studied by searching of NDSL, KIPRIS, ScienceDirect and so on. Spraying techniques such as plasma spray, microwave treatment, dry-ice blasting, HVOF thermal spray, cold spraying, aerosol deposition are introduced, further more spraying materials such as nano particles, intermetallic compound, TiAlN, TiC, Si-Al alloys are investigated.

Keywords

References

  1. N. Cinca et al. : Thermal spraying of transition metal aluminides: An overview, Intermetallics 24 (2012) 60-72 https://doi.org/10.1016/j.intermet.2012.01.020
  2. Peter Ernst et al. : Thermal spray applications in powertrain contribute to the saving of energy and material resources, Surface & Coatings Technology 202 (2008) 4428-4431 https://doi.org/10.1016/j.surfcoat.2008.04.021
  3. Sasaki Masato, Takahashi Tomokatsu et al. : Society of Automotive Engineers, Symposium guide book, 2010-5097, (2010) (in Jananese)
  4. Lampe T, Eisenberg S et al. : Plasma Surface Engineering in the Automotive Industry-Trends and Future Prospectives. Surface and Coatings Technology 174 (2003) 1-7
  5. G. Barbezat : Proceeding ITSC, 2004, Osaka, Japan.
  6. J. F. Li et al. : Improvement in wear resistance of plasma sprayed yttria stabilized zirconia coating using nanostructured powder, Tribology Inter-national, 37 (2004) 77-84 https://doi.org/10.1016/S0301-679X(03)00138-5
  7. L. Wang et al. : Microstructure and indentation mechanical properties of plasma sprayed nanobimodal and conventional $ZrO_{2}-8wt%Y_{2}O_{3}$ thermal barrier coatings, Vacuum 86 (2012) 1174-1185 https://doi.org/10.1016/j.vacuum.2011.10.029
  8. H. Luo et al. : Indentation fracture behavior of plasma-sprayed nanostructured $Al_{2}O_{3}-13wt.%TiO_{2}$ coatings, Materials Science and Engineering, A 346 (2003) 237-245 https://doi.org/10.1016/S0921-5093(02)00523-3
  9. M. Noeske et al. : Plasma jet treatment of five polymers at atmospheric pressure: surface modifications and the relevance for adhesion 24 (2004) 171-177 https://doi.org/10.1016/j.ijadhadh.2003.09.006
  10. C. L. Li, et al. : The effect of NiCr intermediate layer on corrosion behavior of $Cr_{2}O_{3}$ ceramic coated materials, Surface and Coatings Technology, 124 (2000) 53-60 https://doi.org/10.1016/S0257-8972(99)00531-9
  11. E. Sourty et al. : Chromium oxide coatings applied to magnetic tape heads for improved wear, Tribology International, 36 (2003) 389-396 https://doi.org/10.1016/S0301-679X(02)00214-1
  12. In-Woong Lyo et al. : Microstructure and tribological properties of plasma sprayed oxide molybdenum oxide composite coatings, Surface and Coatings Technology 163-164 (2003) 413-421 https://doi.org/10.1016/S0257-8972(02)00613-8
  13. Shujuan Dong et al. : Microstructure and properties of $Cr_{2}O_{3}$ coating deposited by plasma spraying and dry-ice blasting, Surface and Coatings Technology, 225 (2013) 58-65 https://doi.org/10.1016/j.surfcoat.2013.03.016
  14. J. Ehlbeck et al. : Moving atmospheric microwave plasma for surface and volume treatment, Surface and Coatings Technology, 174 (2003) 493-497
  15. Y. Wu, M. Kuroda et al. : Nanotextures fabricated by microwave plasma CVD, Surface and Coatings Technology, 174 (2003) 867
  16. C.-K. Jung et al. : Development of painting technology using plasma surface technology for automobile parts, Thin Solid Films 506-507 (2006) 316-322 https://doi.org/10.1016/j.tsf.2005.08.129
  17. A. Cellard, V. Garnier, G. Fantozzi, G. Baret, P. Fort, Ceram. Int. 35 (2009) 913 https://doi.org/10.1016/j.ceramint.2008.02.022
  18. Dagishi Ryutaro, Kawaguchi Jin et al. : Society of Automotive Engineers, Symposium guide book, 2008-5638, (2008) (in Jananese)
  19. R. Kamali, A. R. Binesh : The importance of sensitive parameters effect on the combustion in a high velocity oxygen-fuel spray system, International Communications in Heat and Mass Transfer 36 (2009) 978-983 https://doi.org/10.1016/j.icheatmasstransfer.2009.06.015
  20. A. Edrisy et al. : Investigation of scuffing damage in aluminum engines with thermal spray coatings, Wear 259 (2005) 1056-1062 https://doi.org/10.1016/j.wear.2005.02.048
  21. Hyundai Motor Co. : Die casting method of shift pork for vehicle(Korean Patent 10-0666773 inventor : Ha Seok) (in Korean)
  22. Hyundai Motor Co. : Method for improving thermal stress of cylinder head for auto-mobile(Korean Patent 10-0706378, inventor : Ha Seok) (in Korean)
  23. Julio Villafuerte : Current and Future Applications of Cold Spray Technology, Metal Finishing 108, (2010) 37-39
  24. M. W. Lee et al. : Optimization of supersonic nozzle flow for titanium dioxide thin-film coating by aerosol deposition, Journal of Aerosol Science 42 (2011) 771-780 https://doi.org/10.1016/j.jaerosci.2011.07.006
  25. Method for forming metallic coating on plastic substrate Korean Patent 10-0856662, inventor : Woo, Jong- Gu) (in Korean)
  26. F. Zang et al : Journal of Alloys and Compounds, 422 (2006) 308-312 https://doi.org/10.1016/j.jallcom.2005.12.015
  27. Zhijian Yin et al. : Effect of the thickness on properties of $Al_{2}O_{3}$ coatings deposited by plasma spraying, Materials Characterization 62 (2011) 90-93 https://doi.org/10.1016/j.matchar.2010.11.002
  28. Maier K : Zylinderlaufflachen im modernen Motorenbau. Galvanotechnik, 87 (1996) 1566-1572
  29. Bobzin K, Ernst F, et al. : Thermal Spraying of Cylinder Bores with the Plasma Transferred Wire Arc Process. Surface and Coatings Technology 202 (2008) 4438-4443 https://doi.org/10.1016/j.surfcoat.2008.04.023
  30. M. Hahn et al. : The impact of microstructural alterations at spray coated cylinder running surfaces of diesel engines, Wear 271 (2011) 2599-2609 https://doi.org/10.1016/j.wear.2011.01.090
  31. Nagatanisaki Wayou, "Trend of development for new stress-relief functionally graded material", Metal (Japan), 83-6, (2013), 511-515 (in Jananese)
  32. M. Ohshima et al. : Journal of the Japan Society of Powder and Powder Metallurgy, 59 (2012), 443-447 (in Jananese) https://doi.org/10.2497/jjspm.59.443
  33. M. Ohshima et al. : Transactions of the Materials Research Society of Japan, 36 (2011), 523-526 https://doi.org/10.14723/tmrsj.36.523
  34. J. Vetter et al. : Surface Treatment Selections for Automotive Applications. Surface and Coatings Technology, 200 (2005) 1962-1968 https://doi.org/10.1016/j.surfcoat.2005.08.011
  35. Ernst P et al. : Thermal Spray Applications in Powertrain Contribute to the Saving of Energy and Material Resources, Surface and Coatings Technology 202 (2008) 4428-4431 https://doi.org/10.1016/j.surfcoat.2008.04.021
  36. Cselle T : Application of Coatings for Tooling Quo Vadis, Vakuum in Forschung und Praxis VIP 17(S1): (2005) 33-39 https://doi.org/10.1002/vipr.200590028
  37. B. S. Du et al. : Phase constituents and microstructure of laser synthesized $TiB_{2}$-TiC reinforced composite coating on steel, Scripta Materialia 59, (2008) 1147-1150 https://doi.org/10.1016/j.scriptamat.2008.07.035
  38. M. Masanta et al. : Tribological behavior of $TiB_{2}$- TiC-$Al_{2}O_{3}$ composite coating synthesized by combined SHS and laser technology, Surface and Coatings Technology 204 (2010) 2527-2538 https://doi.org/10.1016/j.surfcoat.2010.01.027
  39. M. Masanta et al. : Microstructure and mechanical properties of $TiB_{2}$-TiC-$Al_{2}O_{3}$-SiC composite coatings developed by combined SHS, sol-gel and laser technology, Surface and Coatings Technology 204 (2010) 3471-3480 https://doi.org/10.1016/j.surfcoat.2010.04.018
  40. Y. Yang et al. : In situ nanostructured ceramic matrix composite coating prepared by reactive plasma spraying micro-sized Al-$Fe_{2}O_{3}$ composite powders, Journal of Alloys and Compounds 509 (2011) L90-L94 https://doi.org/10.1016/j.jallcom.2010.11.167
  41. Z. P. Mao et al. : Wear resistance of reactive plasma sprayed and laser remelted $TiB_{2}-TiC_{0.3}N_{0.7}$ based composite coatings against medium carbon steel, Applied Surface Science 257 (2011) 2610-2616 https://doi.org/10.1016/j.apsusc.2010.10.031
  42. Mori Hiroyuki, Nakanishi Kazuyuki et al. : Journal of the Japan Institute of Metals, 65 (2001) 707 (in Jananese) https://doi.org/10.2320/jinstmet1952.65.8_707
  43. Motor Fan illustrated, separate volume 32 (2009) (in Jananese)
  44. Mori Hiroyuki, Nakanishi Kazuyuki et al. : Tribology conference 5 (2006) 349 (in Jananese)
  45. Nuria Cinca et al. : An overview of inter-metallics research and application, Status of thermal spray coatings, Journal of Materials Research and Technology, 2 (2013) 75-86 https://doi.org/10.1016/j.jmrt.2013.03.013
  46. Tae-Gu Kang et al. : Photoelectrical Conductivity and Photodegradation Properties of $TiO_{2}$and Ag Sputtered $TiO_{2}$ Plasma Spraying Coatings, Journal of KWJS, 27-2 (2009) 156-161 (in Korean)
  47. Kang Tae-Gu et al. : Characteristics of Plasma Sprayed $TiO_{2}$-NiCr Conductive Heating Roll Coatings, Journal of KWJS, 25-4 (2007) 366-372 (in Korean)
  48. Joon-Won Min et al. : Microstructure and Tribological Characteristics of AlSi-$Al_{2}O_{3}$ Composite Coating Prepared by Plasma Spray, Journal of KWS, 22-5 (2004) 440-446 (in Korean)