• 열처리공학회지
• /
• 제35권6호
• /
• pp.319-326
• /
• 2022

Direct extrusions of an aluminum 7075 alloy were carried out using 1500 ton machine with and without die cooling system. Cooling of extrusion die has been performed by the flow of liquid nitrogen and controlled by laser thermometer. Billet was 180 mm in diameter and 500 mm in length. The preheating temperatures of billet, container and die were 390℃, 400℃ and 450℃, respectively. Ram speed was kept with 1.25 mm/sec first. The change of ram speed was carried out during extrusion according to the observation of surface defects such as crack or tearing. Extrudates of 8.3 m in length, 100 mm in width and 15 mm in thickness were obtained to observe and analyze surface defects by optical microscopy and EBSD (Electron BackScattered Diffraction). In case of extrusion without die cooling cracks on the surface and tearing in the corner of extrudate occurred in the middle stage and developed in size and frequency during the late stage of extrusion. At the extrusion with die cooling the occurrence of defects could be suppressed on the most part of extrudate. EBSD micrographs showed that cracks and tearings have been resulted from the same origin. Surface defects were generated at the boundaries of grains formed by secondary recrystallization due to surface overheating during extrusion.

• 소성∙가공
• /
• 제9권5호
• /
• pp.486-493
• /
• 2000

Extrusion die-lip buildup has direct and negative impact on the properties of the final product. At the present time there is no absolute method of die-lip prevention. However, a Periodical shut down of extrusion line for the removal has been the general practice throughout the industry in concern. In this study the die-lip buildup was Investigated with a particular attention paid to the influence of die exit geometry and dimensions on the stresses produced at the point of die exit. To demonstrate the relationship between the stress state and the magnitude of the die-lip buildup, a method of virtual manufacturing was performed, assuming elastic-plastic material behavior for the high-density polyethylene under investigation. The overall numerical results suggested that the longer the die-land and/or the smaller the areal reduction of the die would reduce the tendency for the die-lip formation. Similarly, haying a fillet around the circumferential edge of the die exit would be favorable in decreasing the die-lip buildup.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1997년도 추계학술대회 논문집
• /
• pp.531-534
• /
• 1997

A design system of dies for hot extrusion of structural shapes such as Z' s, L' s, T' s, U' s and H' s from aluminum alloys was developed in this study. The developed design system of dies is based of established die design rule system. The design rules for die design are obtained from the handbooks, plasticity theories and relevant references. The environment of the system is AutoCAD and AutoLISP, the graphic programming language was used for the configuration of the system. This system includes five major modules such as section shape design module, die opening number module. die opening layout module, die correction module and die bearing design module that are used to determine design variables. This system would be used to design of dies for hot extrusion from aluminum alloys and widely used in manufacturing course..

• 한국콘크리트학회:학술대회논문집
• /
• 한국콘크리트학회 2006년도 추계 학술발표회 논문집
• /
• pp.665-668
• /
• 2006

Concrete secondary product that use cement is increasing application from reason of shortening etc.. of construction period in construction site. Manufacture method of construction of this concrete secondary product there is hot-check method, direct spray method, press method, extrusion molding method etc.. Also, I am using reinforcement boating certainly in this process. In most case, We have used asbestos by reinforcement fiber until early 90s but use from human body hurtfulness controversy is felt constraint. Therefore, application of principal parts fiber is increasing. But, to replace asbestos, because must satisfy all lubricating ability, productivity etc.. class, it is the very difficult matter to replace asbestos. In this study, I wished to do Test about asbestos principal parts possibility at extrusion process to charge shape or form making test piece because mixs polypropylene fiber etc. by plan that replace asbestos in cement extrusion molding product and measures bending strength and elasticity.

• 소성∙가공
• /
• 제14권3호
• /
• pp.233-238
• /
• 2005

Blow molding is divided into three categories, injection stretch blow molding, injection blow molding, and extrusion or direct blow molding. Extrusion blow molding has been studied experimentally to characterize the blowing behavior of parison. Blow conditions such as blowing temperature and cooling time were the experimental variables in this blowing experiment. Wall thickness of the lower part of blow molded sample was thicker than that of the upper part because of the sagging of parison during extrusion process. As temperature increases the wall thickness and the weight of blow molded sample decreased. No thickness variations in the blowing sample were observed according to the cooling time. The lower part of the sample showed high degree of crystallinity compare with the upper part of the sample. Thus the lower part of the sample was strong mechanically and structurally. It was recognized that the uniform wall thickness could not be obtained by only controlling the operational conditions. Parison variator should be introduced to get uniform wall thickness of parison and subsequently produce uniform wall thickness of blow molded product.

• 대한기계학회논문집A
• /
• 제32권11호
• /
• pp.1010-1015
• /
• 2008

In this study, the characteristics of aluminum tube hydroformed products at different extrusion type and heat treatment conditions were investigated. For the investigation, as-extruded, full annealed and T6-treated Al 6061 tubes at different extrusion type were prepared. To evaluate the hydroformability, free bulge test was performed at room temperature to $300^{\circ}C$. Also mechanical properties of hydroformed products at various pre- and post-heat treatments were estimated by hexagonal prototype hydroforming test at $250^{\circ}C$. And the tensile test specimens were obtained from hexagonal prototype hydroformed tube. As a results, hydroformability of full annealed tube is $5{\sim}8%$ higher than that of extruded and T6-treated tube. The tensile strength and elongation of T6-post heat treated indirect extrusion tube were more than 330MPa and 12%, respectively. However, T6 pre treated hydroformed product represents high strength, 330MPa and low elongation, 8%. Therefore, Hydroformability of Al6061 tube showed similar value for both extrusion types. However flow stress of direct tube showed $20{\sim}50MPa$ lower value than indirect tube.

• 한국미생물·생명공학회지
• /
• 제19권5호
• /
• pp.514-520
• /
• 1991

Extrusion시켜 구조변형시킨 전분(질)을 기질로 cyclodextrin glucanotransferse(CGTase)를 활용하여 액화과정을 거치지 않고 직접 cyclodextrin을 합성하는 불용성 extrusion된 전분-수용성 CGTase로 구성된 불균일상 효소반응계에 관하여 연구하였다. Extrusion된 전분을 기질로 이용할 경우 기존의 액화전분을 기질로하는 균일상 효소반응계에서 보다 현저히 증가된 CD 농도, 수율 그리고 합성속도를 얻을 수 있었으며, extrusion된 전분 기질농도가 100g/l일 때 CD생성량과 수율은 각각 54g/l와 0.54였다.

• 한국원자력학회:학술대회논문집
• /
• 한국원자력학회 2002년도 추계학술발표회요약집
• /
• pp.304.2-304
• /
• 2002

• 한국근적외분광분석학회:학술대회논문집
• /
• 한국근적외분광분석학회 2001년도 NIR-2001
• /
• pp.1082-1082
• /
• 2001

Extrusion is one of the most important processes in polymer industry. The characterization of the polymer melt during processing will improve this process noticeably, One possibility of characterizing the actual processed polymer melt is the inline near infrared (NIR) spectroscopy, With this method several polymer properties can be observed during processing, e.g. composition, moisture ormechanical properties of the melt. For this purpose probes for transmission and reflection measurements have been developed, withstanding the high temperatures and pressures appearing during extrusion process (tested up to 300$^{\circ}C$ and 10 ㎫). For the transmission system an optical bypass was developed to eliminate disturbing spectral influences and hence increase the long term stability, which is the prerequisite for an industrial application. Measurements in transmission and reflection produced comparable results (or blending processes, where the prediction error was less than 1%. An optimum RMSEP of only 0.24% was found for preprocessed polymer blends measured in transmission on a laboratory extruder. A transflection measurement allowed for the first time the recording of relevant NIR-spectra in the screw area of an extruder. The application to a (PE+PP) blending process delivered promising results. This new measurement mode allows the observation of the ongoing processes within the screw area, which is of maximum Interest for reactive extrusion processes. Due to economic reasons the calibration transfer between different extrusion systems is also of high importance. Investigations on simulated and real-world spectra showed that a calibration transfer is possible. A new method alternatively to the well-known direct standardization procedures was developed, which is based on an automatic data pretreatment. This procedure delivers comparable results for the calibration transfer. Overall this paper presents concepts, components and algorithms for the inline near infrared (NIR) spectroscopy for polymer extrusion, which allows the use of it in a real industrial extrusion process.

• 대한족부족관절학회지
• /
• 제13권2호
• /
• pp.230-232
• /
• 2009

Total extrusion of the talus is a very rare injury. If the talus is found in a short time, it can be restored to its original position. If the talus is missing or found too late, however, surgeons may attempt tibiocalcaneal arthrodesis or use a pseudoarthrosis without repositioning the talus. As direct tibiocalcaneal arthrodesis may shorten the lower extremity, tibiocalcaneal arthrodesis using a sandwich block can be performed. We performed tibiocalcaneonavicular arthrodesis using a sandwich block to treat a patient with open talus extrusion caused by a motorcycle accident and obtained good clinical results.