DOI QR코드

DOI QR Code

A Study on the Characteristics of Aluminum Tube Hydroformed Products

알루미늄 튜브를 이용한 액압성형품 특성연구

  • 이혜경 (부산대학교 정밀정형 및 금형가공연구센터) ;
  • 이건엽 (부산대학교 기계공학부) ;
  • 이성문 (부산대학교 기계공학부) ;
  • 이영선 (한국기계연구원 재료연구소 융합공정연구부) ;
  • 문영훈 (부산대학교 정밀정형 및 금형 가공연구센터)
  • Published : 2008.11.01

Abstract

In this study, the characteristics of aluminum tube hydroformed products at different extrusion type and heat treatment conditions were investigated. For the investigation, as-extruded, full annealed and T6-treated Al 6061 tubes at different extrusion type were prepared. To evaluate the hydroformability, free bulge test was performed at room temperature to $300^{\circ}C$. Also mechanical properties of hydroformed products at various pre- and post-heat treatments were estimated by hexagonal prototype hydroforming test at $250^{\circ}C$. And the tensile test specimens were obtained from hexagonal prototype hydroformed tube. As a results, hydroformability of full annealed tube is $5{\sim}8%$ higher than that of extruded and T6-treated tube. The tensile strength and elongation of T6-post heat treated indirect extrusion tube were more than 330MPa and 12%, respectively. However, T6 pre treated hydroformed product represents high strength, 330MPa and low elongation, 8%. Therefore, Hydroformability of Al6061 tube showed similar value for both extrusion types. However flow stress of direct tube showed $20{\sim}50MPa$ lower value than indirect tube.

Keywords

References

  1. Muammer Koc and Taylan Altan, 2002, “Prediction of Forming Limits and Parameters in the Tube Hydroforming Process,” International Journal of Machine Tools and Manufacture, Vol. 42, Issue 1, pp. 123~138 https://doi.org/10.1016/S0890-6955(01)00048-7
  2. Imaninejad, M., Subhash, G. and Loukus, A., 2005, “Loading Path Optimization of Tube Hydroforming Process,” International Journal Of Machine Tools And Manufacture, Vol. 45, Issues 12-13, pp. 1504~1514 https://doi.org/10.1016/j.ijmachtools.2005.01.029
  3. Kulkarni, A., Biswas, P., Narasimhan, R., Luo, Alan A., Mishra, Raj K., Stoughton, Thomas B. and Anil Sachdev, K., 2004, “An Experimental and Numerical Study of Necking Initiation in Aluminium Alloy Tubes During Hydroforming,” International Journal of Mechanical Sciences, Vol. 46, Issue 12, pp. 1727~1746 https://doi.org/10.1016/j.ijmecsci.2004.11.007
  4. Imaninejad, M., Subhash, G. and Loukus, A., 2004, “Experimental and Numerical Investigation of Free-Bulge Formation During Hydroforming of Aluminum Extrusions,” J. of Materials Processing Technology, Vol. 147, Issue 2, pp. 247~254 https://doi.org/10.1016/j.jmatprotec.2004.01.004
  5. CHEN, K. K., SOLDAAT, R. J. and MOSES, R. M., 2004, "Free Expansion Bulge Testing of Tubes for Automotive Hydroform Applications," SAE Technical paper N o2004-01-0832
  6. Imaninejad, M., Subhash, G. and Loukus, A., 2004, "Experimental and Numerical Investigation of Free-Bulge Formation During Hydroforming of Aluminum Extrusions," Journal of Materials Processing Technology, Vol. 147, Issue 2, p.p. 247~254 https://doi.org/10.1016/j.jmatprotec.2004.01.004