• Title/Summary/Keyword: Dimensional accuracy

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Methodology of tool analysis to improve the accuracy of cold forged parts (냉간단조품의 정밀도향상을 위한 금형해석 기법)

  • Kim, T.H.;Kim, B.M.;Park, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.1
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    • pp.29-37
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    • 1995
  • In many metal forming processes, it is common to use stress rings for reducing elastic deformation and failures of forming dies. But, shrink fit of dies inner diameter of die insert, machining is reuqired after shrink fit processes. The reduction of inner diameter can be predicted by the analysis of elastic-plastic finite element method. The dimension of dies before shrink fit can be determined to minimize or remove machining after shrink fit processes by deformation analysis of die. The computation of contacting stresses along die surface was analyzied by rigid plasitic finite element method, and data were interpolated by the contact search algorithm. In this paper, we propose the analysis method of forging dies after shrink fit and forming to improve dimensional accuracy of final products.

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A Distance Estimation Method of Object′s Motion by Tracking Field Features and A Quantitative Evaluation of The Estimation Accuracy (배경의 특징 추적을 이용한 물체의 이동 거리 추정 및 정확도 평가)

  • 이종현;남시욱;이재철;김재희
    • Proceedings of the IEEK Conference
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    • 1999.11a
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    • pp.621-624
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    • 1999
  • This paper describes a distance estimation method of object's motion in soccer image sequence by tracking field features. And we quantitatively evaluate the estimation accuracy We suppose that the input image sequence is taken with a camera on static axis and includes only zooming and panning transformation between frames. Adaptive template matching is adopted for non-rigid object tracking. For background compensation, feature templates selected from reference frame image are matched in following frames and the matched feature point pairs are used in computing Affine motion parameters. A perspective displacement field model is used for estimating the real distance between two position on Input Image. To quantitatively evaluate the accuracy of the estimation, we synthesized a 3 dimensional virtual stadium with graphic tools and experimented on the synthesized 2 dimensional image sequences. The experiment shows that the average of the error between the actual moving distance and the estimated distance is 1.84%.

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3D Printing Characteristics of Reverse Idle Gears for Tractor Transmissions (트랙터 트랜스미션용 후진 아이들 기어의 3D 프린팅 특성)

  • Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.1-8
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    • 2017
  • This paper concerns the possibility of 3D printing reverse idle gears for tractor transmission. For the purposes of this experiment, idle gears were manufactured using a SLA 3D printer, FDM 3D printer, and through machining. The accuracy of the idle gears produced in these three different ways were evaluated by the properties of their outer diameter, inner diameter, roundness, concentricity, parallelism, span, backlash, and gear grade. The tooth characteristics of the idle gears were evaluated by their profile, lead, and the pitch of the gears. The results of this experiment determined that the surface conditions created by the finishing process had a significant impact on the dimensional accuracy of the gears and the characteristics of their teeth.

Development of CV Joint Outer Race Ball Groove Measurement System (등속조인트 Ball Groove 측정시스템 개발에 관한 연구)

  • Park K. S.;Kim B. J.;Jang J. H.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.160-163
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    • 2005
  • The cute. race of CV(constant velocity) Joint is an important load-supporting automotive part, which transmits torque between the transmission gear box and driving wheel. The outer race is difficult to forge because its shape is very complicated and the required dimensional tolerances are very small. The forged CV Joint investigated in this study has six inner ball grooves requiring high operational accuracy. Therefore, the precise measurement of forged CV Joint is very important to guarantee the sound operation without noise and abnormal wear. In this study, unique in-situ measuring system designed specifically to measure the dimensional accuracy of six inner ball grooves of CV joint has been developed and implemented in shop environments. Newly developed system shows high measurement accuracy with simple operational sequence.

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Generation of Laser Scan Path Considering Resin Solidification Phenomenon in Micro-stereolithography Technology (마이크로 광 조형기술에서 수지경화현상을 고려한 레이저 주사경로 생성)

  • 조윤형;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.1037-1040
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    • 2002
  • In micro-stereolithography technology, fabrication conditions that include laser power, laser scan speed, laser scan pitch, and material property of photopolymer such as penetration depth and critical exposure are considered as major process variables. But the existing scan path generation methods based only on CAD model have not taken them into account, which has resulted in cross-section dimension of low accuracy. Thus, to enhance cross-section dimensional accuracy, the physical resin solidification n phenomena should be reflected in laser scan path generation and stage operating code. In this paper, multi-line experiments based on single line solidification model are performed. And the method for improving cross-section dimensional accuracy is presented, which is to apply the database based on experimental results to laser scan path generation.

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Application of CIP Method on Advection Equation by Adaptive Mesh Refinement (AMR-CIP법을 이용한 이류 방정식에 관한 수치해석)

  • Yoon, Seong-Young
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.7
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    • pp.871-878
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    • 2004
  • An accurate adaptive mesh refinement based on the CIP method is proposed and it is applied to solve the two dimensional advection equations. In this method, the level set function is employed to refine and merge the computation cells. To enhance the accuracy of the solution, the spatial discretization is made by the CIP method. The CIP method has many advantages such as the third order accuracy, less diffusivity, and shape conserving. The mathematical formulation and numerical results are also described. To verify the efficiency, accuracy, and capability of the proposed algorithim, two dimensional rotating slotted cylinder and idealized frontogenesis are numerically simulated by the present scheme. As results, it is confirmed that the present method gives an efficient, reasonable solution in the advection equation.

A Study on the Development and Application of 3Dimensional Spatial Information of Virtual City Using Digital Photogrammetry (수치사진측량 기술을 이용한 3차원 가상도시공간정보 구축 밑 활용에 관한 연구)

  • Kim, Sang-Bong;Cho, Woo-Jin
    • Proceedings of the Korean Society of Surveying, Geodesy, Photogrammetry, and Cartography Conference
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    • 2007.04a
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    • pp.421-425
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    • 2007
  • The application of 3 dimensional virtual reality continuously pursues 3 dimensional system implementation in geographical information system, and is applied and studied in various fields like visualization, simulation, and 3 dimensional analysis. Orthoimage produced to construct basic data of virtual city is evaluated in accuracy, to fall in allowable error of the specification of image map generation. In this paper, 3 dimensional virtual city is constructed and evaluated around Bucheon University using 3 dimensional virtual reality technique and digital photogrammetry. Consequently, the constructed 3 dimensional virtual city around Bucheon University can visualize 3 dimensional reality, to help making decision. It can be substituted for existed 2 dimensional GIS in public and private sectors, and be helpful to decision makers.

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EXTENSION OF MULTI-DIMENSIONAL LIMITING PROCESS ONTO THREE-DIMENSIONAL UNSTRUCTURED GRIDS (다차원 공간 제한 기법의 3차원 비정렬 격자계로 확장)

  • Park, J.S.;Kim, C.
    • 한국전산유체공학회:학술대회논문집
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    • 2010.05a
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    • pp.404-411
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    • 2010
  • The present paper deals with the continuous work of extending multi-dimensional limiting process (MLP), which has been quite successfully proposed on two- and three-dimensional structured grids, onto the unstructured grids. The basic idea of the present limiting strategy is to control the distribution of both cell-centered and cell-vertex physical properties to mimic a multi-dimensional nature of flow physics, which can be formulated as so called the MLP condition. The MLP condition can guarantee a high-order spatial accuracy without yielding spurious oscillations. Recently, MLP slope limiter was proposed based on the MUSCL-type reconstruction in two-dimensional case and it can be readily extended to three-dimensional case. Through various numerical analyses and extensive computations, it is observed that the proposed limiters are quite effective in controlling numerical oscillations and very accurate in capturing both discontinuous and continuous multi-dimensional flow features on 3-D tetrahedral grids.

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3-Dimensional Calibration and Performance Evaluation Method for Pupil-labs Mobile Pupil Tracking Device (퓨필랩 모바일 동공 추적 장치를 위한 3차원 캘리브레이션 및 성능 평가 방법)

  • Mun, Ji-Hun;Shin, Dong-Won;Ho, Yo-Sung
    • Smart Media Journal
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    • v.7 no.2
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    • pp.15-22
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    • 2018
  • Pupil tracking technologies can be used as an efficient information provider means that provides convenience to the user by connecting with a smart device. In this paper, we measure the distance of user gaze point using the pupil tracking device which produced by Pupil-labs, also shows the experimental result with analyzing accuracy and precision. Based on that the pupil gaze point location which tracked by pupil tracking device is compared with object target in terms of error. Since the mobile pupil tracking device is also one kind of camera, we have to perform the calibration before using the device. Not only generally used 2-dimensional calibration, but also 3-dimensional calibration method is explained. To get the improved accuracy of 2-dimensional calibration result, the 3-dimensional calibration set an imaginary plane and executes the calibration in various 3-dimensional spaces. To show the efficiency of 3-dimensional calibration, we analyze the experimental result. It also introduces various using methods and information that can be obtained through the device.

An Analysis of Closed Die Forging of Laser Printer Shaft by Finite Element Method (레이저 프린터용 샤프트 밀폐단조 성형해석)

  • Cho, S.H.;Shin, M.S.;Kim, J.H.;Ra, S.W.;Kim, J.B.
    • Transactions of Materials Processing
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    • v.18 no.2
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    • pp.150-155
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    • 2009
  • A shaft for laser printers has to be produced with high dimensional accuracy of a few micrometers. Most companies produce the shaft, therefore, by machining. These days, forging process is tried to be employed in manufacturing the shaft for productivity. In this study, the dimensional inaccuracy of straightness is studied and the underfill is not focused because the shaft shape is simple and the load capacity of press is sufficient. The straightness and concentricity of the shaft is important for the operation of a laser printer. Many design parameters such as preform shapes, tooling dimensions, forging load, and billet geometries may affect on the dimensional accuracy. In the forging process of shafts, a billet which is cut from wires is used. The billet, therefore, may be a little bit curved but not always straight. The elastic recovery is considered to cause the dimensional inaccuracy. Therefore, the effect of the forging load on the elastic recovery and straightness is investigated through the finite element analyses using DEFORM-3D and ABAQUS.