• 제목/요약/키워드: Difficulty-to-cut materials

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난삭제(내열합금강)의 가공특성평가 (Evaluation of Machining Characteristics for Difficulty-to-cut Material (Heat-Resistant Alloy))

  • 김석원;이득우;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.135-138
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    • 1995
  • Recently, most of advanced materials used a wide industry field commonly have the characteristics of difficulty-to-cut materials. The cutting of difficulty-ro-cut materials have a variable optimum cutting conditions and methods according to materials. Above all,it is important of understanding to machinability of each materials. Especially, superalloy with Elevated Temperature Strength like as Incone1718 was used in nuclear power equipment and jet engine parts. This research shows a machining characteristics of Heat-Resistant alloy for high efficiency cutting through cutting force,tool wear and cutting temperature in SUS304 and Incone1718.

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레이저 열원을 이용한 난삭재 열처리 공정의 온도 효과에 관한 연구 (Study on Temperature Effect of Difficulty-to-Cut Material in Laser Heat Treatment Process)

  • 김동홍;정동원;이춘만
    • 한국정밀공학회지
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    • 제31권1호
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    • pp.29-33
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    • 2014
  • Recently, Difficult-to-cut materials are used in many manufacturing industry. But the difficult-to-cut materials are difficult-to-cutting process. So difficult to cut material cutting process was used after heat treatment through preheating for easy cutting process. In this study, Inconel 625 was preheating using laser heat source in computer simulation. Laser heat source temperature applied $1290^{\circ}C$ that suitable preheating temperature for Inconel 625. And temperature effects such as temperature distribution for moving heat source studied apply to similar actual process condition. Simulation results for heat treatment effects through temperature distribution verified.

파인 세라믹 ($Al_2O_3$)의 被削性에 관한 硏究 (A Study on the Machinability of Fine Ceramics (($Al_2O_3$)))

  • 김성겸;이용성
    • 대한기계학회논문집
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    • 제13권4호
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    • pp.604-610
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    • 1989
  • 본 연구는 알루미나계 세라믹의 소결 다이아몬드 공구로 절삭시의 칩의 형태 와 절삭저항을 관찰하였다. 절삭 양식은 건식과 습식으로 하고, 여러 가지 적삭조건 에 따른 flank 마멸의 진행과정, 가공면의 표면거칠기에 미치는 영향 및 가공면의 크랙 상태를 조사형 현미경으로 확대 검출하여 가공상태를 정밀하게 조사, 측정하였 다.

선박용 피도물 도료 사용량 절감을 위한 인식 및 스프레이 자동제어시스템 개발 (Development of Automatic Recognition and Spray Control System for Reducing the Amount of Marine Coating paint)

  • 정영득
    • 대한안전경영과학회지
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    • 제21권3호
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    • pp.23-27
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    • 2019
  • The first aim of the study is to improve the productivity by uniformizing the thickness of coating and reducing quality-inspection time. The second aim is to cut down on the raw materials for coating by prevent the waste of spraying in the air during a painting process through a real-time coating-size-recognition monitering to fit the target components. To achieve the two aims, a simplified version of automatic coating control system for recognition of coating for vessels and Spray. With the sytem, following effects are expected: First, quality improvement will be achieved by uniformizing the film-thickness. Second, it will reduce the waste of coating paint by constructing the speed of the coating, the spray gun robot transfer time, and the number of DBs according to the size of the vessel. Third, as a 3D industry, it will be able to solve the difficulty of supply of labors and save up the labor costs. Therefore, in the future, further research will be needed to be applied to various products with DB design that designates the variable value, which is added for each type of pieces by comparing the difference between various types of workpieces and linear ones.

다이아몬드 코어드릴 공정의 구멍가공 특성과 모델링 (Drilling Characteristics and Modeling of Diamond Core Drilling Processes)

  • 윤관우;정성종
    • 한국공작기계학회논문집
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    • 제17권4호
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    • pp.95-103
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    • 2008
  • Diamond core drills are applied to drill difficult-to-cut materials. This paper proposes basic understanding of ceramic drilling mechanics and characteristics of main factors affecting tool life, tool wear, cutting force, and chipping thickness. In contrast to conventional drilling, the core drilling process make deep grooves on the workpiece. One difficulty of it is the evacuation of chips from the drilled groove. As the drilling depth increases, an increased amount of chips tend to cluster together and clog the groove. Eventually severe wear develops and diamond grits are separated from the drill body. To relieve the clogging problem and to evacuate chips from the groove easily, the helical drilling process is applied for the core drilling process. To analyze drilling characteristics and derive optimal drilling conditions, tool life, tool wear, cutting force, and chipping thickness are quantified through the monitoring system and the Taguchi method. Mathematical models for the tool life and chipping thickness are derived from the response surface method. Optimal drilling database has been constructed through the experimental models.

레이저 보조 가공을 위한 2-축 틸팅의 회전각에 대한 연구 (Study on Angle Calculation of Two-axis Manipulator for Laser Assisted Machining)

  • 김동홍;정동원;이춘만
    • 한국정밀공학회지
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    • 제31권2호
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    • pp.113-117
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    • 2014
  • Laser Assisted Machining (LAM) was often used in process of difficulty-to-cut materials. In previous study, Laser assisted machining was a straight path processing using 1-axis manipulator in laser module. But 1-axis manipulator in laser module was able to process only straight path. So, in this study, laser module in laser assisted machining equipped to 2-axis manipulator. 2-axis manipulator has two motors. First motor is machining direction motor and second motor is Vertical Motor. Machining direction motor rotates in the direction of machining and vertical motor rotates vertical direction in the direction of machining. Machining path of laser assisted machining was considered diagonal path and curved path of laser heat source. This study calculated the 2-axis manipulator's rotation angle in diagonal path and curved path.

초등 수학 영재를 위한 폴리큐브 교수.학습 자료 개발 연구 (A Study on the Development of Polycube Teaching-Learning Materials for Mathematically Gifted Elementary School Students)

  • 박지영;송상헌
    • 대한수학교육학회지:학교수학
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    • 제12권3호
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    • pp.353-370
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    • 2010
  • 본 연구는 초등 수학 영재를 대상으로 폴리큐브라는 소재를 활용한 교수 학습용 자료 개발의 과정에서 드러나는 여러 가지 논의점을 바탕으로 차후 또 다른 교수 학습용 자료 개발에 주는 시사점을 도출하는 것을 목적으로 한다. 본 연구는 공간능력의 하위 요소들을 바탕으로 폴리큐브 과제와 관련되는 13개의 주제를 추출하여 이들 중 학년과 수준을 고려한 9개의 주제를 실제로 반영한 수학 영재 교수 학습 자료를 개발하였다. 이 자료들을 가지고 두 차례 현장 적용을 하는 동안 4명의 개별 학생들이 보여주는 공간능력 활용 사례를 집중 분석하면서 활동들의 연계성과 난이도, 과제 제시방법 및 발문, 학습 형태, 보조 자료의 활용, 수업 소요 시간과 같은 항목들을 점검하고 수학 영재 교수 학습자료 개발방향에 따라 평가, 수정, 보완하였다. 이를 통해 수학 영재 교수 학습 자료의 개발 과정에 필요한 7가지 시사점을 제안하였다.

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길이쌓기에 따른 벽돌건축의 곡면형태 생성방법에 관한 연구 - 파라메트릭 디자인 프로세스를 중심으로 - (A Study on the Curved Form Generation Methodology of the Brick Architecture by Stretcher Bond - Focused on the Parametric Design Process -)

  • 조혜연;이현수
    • 한국실내디자인학회논문집
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    • 제26권6호
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    • pp.163-171
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    • 2017
  • Brick is not only aesthetically beautiful and emotional material, but also eco-friendly and good building commodity for human health. Nonetheless, the use of brick has declined, due to the difficulty of building high-rise buildings and the limitation of the free form implementation. However, modern society is increasingly interested in environmentally friendly finishing materials for solving environmental problems. From this point of view, the brick architecture is being reexamined as a material to improve the living environment and to provide comfort without destroying nature. In addition, the development of digital technology enables the implementation of various types of masonry method and curved forms. Parametric design is one of the ways to realize the curved forms and various architectural expressions for brick architecture. In this background, the purpose of this study is to develop algorithms that can easily generate curved brick walls through parametric design, enable various pattern designs, and respond to real-time feedback. The details of the study are as follows. First of all, we examine organic architecture, the trend of brick architecture, and the concept of parametric design. Secondly, In order to generate curved surface with complex curvature, major planning factors affecting form generation are examined. Finally, we develop a parametric design method that consists of generating a curved surface for brick arrangement, implementing a parametric algorithm, and generating a curved form using bricks. Consequentially, we propose an algorithm that can maximize the use of ready-made bricks without using cut bricks to design curved walls and present efficient and economical design alternatives.

스팀 터빈용 중공 분할형 노즐 정익의 후판 성형을 위한 금형 설계 및 해석적 검증 (Tool Design and Numerical Verification for Thick Plate Forming of Hollow-Partitioned Steam Turbine Nozzle Stator)

  • 강병권;곽봉석;윤만중;전재영;강범수;구태완
    • 소성∙가공
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    • 제25권6호
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    • pp.379-389
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    • 2016
  • As a stator for steam turbine diaphragm, hollow-type nozzle stator to substitute for conventional solid one is introduced in this study. This hollowed stator can be separated into two parts such as upper and lower plates with large and curved surface area. This study focuses on thick plate forming process for the upper plate of the hollow-partitioned nozzle stator. First, to reduce forming defects such as under-cut and localized thinning of the deformed plate, and to avoid tool interruption between forming punch and lower die, tool design including the position determination of forming surfaces is performed. Uni-axial tensile tests are carried out using SUS409L steel plate with initial thickness of 5.00mm, and plastic strain ratio (r-value) is also obtained. Due to the asymmetric curved configuration of the upper plate, it is hard to adopt a series of blank holder or draw-bead, so the initial plate during this thick plate forming experiences unstable and non-uniform contact. To easy this forming difficulty and find suitable tool geometry without sliding behavior of the workpiece in the die cavity, two geometric parameters with respect to each shoulder angle of the lower die and the upper punch are adopted. FE models with consideration of 21 combinations for the geometric parameters are built-up, and numerical simulations are performed. From the simulated and predicted results, it is shown that the geometric parameter combinations with ($30^{\circ}$, $90^{\circ}$) and ($45^{\circ}$, $90^{\circ}$) for the shoulder angle of the lower die and the upper punch are suitably applied to this upper plate forming of the hollow-partitioned nozzle stator used for the turbine diaphragm.

성대낭종과 성대폴립 간의 고음발성 양상의 차이 (Differentiation of Vocal Cyst and Polyp by High-Piched Phonation Characteristics)

  • 이종익;정고은;김성태;김상연;남순열;김상윤;노종렬;최승호
    • 대한후두음성언어의학회지
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    • 제23권1호
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    • pp.48-51
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    • 2012
  • Background and Objectives : Vocal fold cyst is generally treated by surgical resection, it has a difference with vocal fold polyp, treated by conservative management first. Decrease in mucosal waves is known as main diagnostic criteria of vocal fold cyst. Sometimes there is a difficulty for diffrential diagnosis between cyst and polyp only by endoscopic examination. The purpose of the study is to identify the objective features of vocal cyst and polyp on the basis of voice analysis for the proper differential diagnosis, especially at high pitched phonation. Materials and Method : The voice analysis was done in 15 focal fold cyst patients and 42 vocal fold polyp. Parameters of perceptual assessment, acoustic and aerodynamic measure, and voice range profile were compared between two groups. Results : Vocal fold cyst patients showed significantly reduced MPT by acoustic and aerodynamic analysis, narrowed frequency-range and low maximun frequency by voice range profile analysis compared with vocal fold polyp patient. Maximun frequency 381 Hz is established for cut off value, differential diagnosis between cyst and polyp (ROC analysis, sensitivity 60%, specificity 68%). Conclusion : Voice analysis is helpful for differential diagnosis between vocal fold cyst and polyp, especially there is a difficulty for distinguish cyst from polyp at clinical situation by endoscopic examination. The result of decreased maximum frequncy at vocal fold cyst supports incomplete high-pitched phonation and falsetto regester at vocal fold cyst patients due to decreased mucosal wave, compared with vocal fold polyp patients.

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